Hydraulic press is used to obtain high pressure. It is used in many auto repair shops for pressing various shafts, bearings and gears. Home masters use it for stamping parts from plastic, rubber or metals. If there is no more in your workshop, then you can try to make the press with your own hands.

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PURPOSE AND FUNCTIONS OF THE PRESS: Device Application Areas

The press has widespread use. Sometimes it is a necessary subject in the workshop or in the garage. A small device is often used when repairing cars. You can use a press for silent blocks, as well as for reassessing bearings.

Such equipment is used to create briquettes from waste, when gluing two surfaces, as well as for flexing parts from metal. At the same time, factory appliances can not be on the pocket. If you decide to make such a device with your own hands, it can be easily adapted to certain tasks.

The principle of hydraulics allows you to make it great easier. Thanks to the simple mechanism, different equipment works efficiently.

So, consider in more detail what a similar device is necessary:

• reasons for different bearings, then applied in small auto repairors;
• flexion of hardware of various shapes;
• providing pressure to glue two elements;
• installation of rivets.

Try to make the press with your own hands. Such a device is used to extract and pressing all kinds of parts. At the same time, the equipment produces a huge range of work on repair, maintenance and prevention.

Let's look at some options:

• even a small car service need hydropresswhich can be purchased or done on your own. To make such an aggregate you need to decide on the installation of the pressure gauge, mass, size and piston indicators. Before developing the press, you need to consider car models. Simple design is not suitable for large cars;

• for workshop and home often needed press for waste paper. With a large cluster of paper, it is required to dispose. This design has an average power indicator and can operate from the electrical network. With a small machine, you can remove a significant amount of waste paper;

• useful I. press for cardboardWith which you can press plastic bottles and tin cans. With independent installation of the device, you need to take into account the parameters of the piston, beds, equipment dimensions and weight. In such a device, a finished or manual hydraulic is used;

• press for sawdust Used to create briquettes. The resulting briquettes are used for the heating of private houses. Such a device consists of, power frame, base and drive. For manual mechanism, a jack is often used, and an electric motor is suitable for mechanical design;

• homemade Press Challenger for Sen It is a special box that is installed on the frame structure from. Such frames can be made from a metal profile. The design is made in the form of a box, but without top. We will need some materials for the manufacture of the press for the hay with their own hands. Drawings with dimensions will make it easier for the task. It is worth using corners, racks made of metal and.

To make the device for the hay you need to connect the boards using metal corners. After that, the box is covered with rails. This will give the strength of the product. Then you need to go to the wicket or door, which is fixed on the loop.

For assembly, you will need an element for fastening to the lobing, the base for the installation of all nodes, the running part and the transport pick-up. Also need a special camera with gearbox and with hay. The apparatus of a roll-drawer type is used to implement one packaging cycle and straw or hay assembly.

This makes a selection of dried hay in the field, as well as pressing the selection. Then rolls are formed from the canvases. Such a process is characterized by rolling without vegetation deformation. Factory pickers have a rather complicated device that is rarely obtained at home.

The aggregates for waste paper are used in paragraphs that are engaged in acceptance of different secondary raw materials. Such an unit is distinguished by increased pressure of approximately 15-50 tons, which helps to make bales of small sizes. For their loading, you can use any manipulators. Hands for fuel briquettes have high power.

This design can be made of two types:

• the mechanical version is a simplified design with a small power. At the same time, the force can reach one ton;
• more powerful refers homemade hydraulic apparatus, the power of which can be up to 4 tons.

Similarly, the manufacture of the press for plastic bottles is also.

Press design: Features of existing devices

To create significant efforts on a specific area, the structure of the hydraulic press is used, you can buy such an aggregate in specialized stores. Such a device is an efficient and simple device.

If you decide to make such a design according to the drawings, then it is necessary to deal with what it consists of:

• the lower part or base is necessary for the stability of the structure. It looks like a platform and is made of massive metal. For this, it will be suitable corners of metal and a schveller;
• racks are vertical parts of the structure. The height of the elements is calculated as the sum of the length of its rod, the height of the jack and the thickness of the fixed stop. Racks are performed from steel corners welded to base;
• the fixed focus is fixed at the top of the racks. To make it apply to the same corner, as at the racks;
• the jack allows you to develop the necessary effort. This element is attached to the moving up. It is driven using an electric drive or manual control;
• moving emphasis has a basic pressure on the mechanism. Can be performed from the corners or strips of steel;
• the return device is used to move the moving stop into normal position. This uses springs, degree and length of stretching, which are calculated depending on the parameters of the press.

How to make an easy design can be viewed on the video below:

Vacuum press

In the manufacture of a vacuum press with their own hands, it should be borne in mind that the device consists of a thermo-module, a table and a vacuum chamber. In this case, the last element often has a rectangle shape and made of hard matter.

This design has some features:

• the device has only manual control;
• available materials are used to work;
• the speed of work should not give by factory analogues.

Vacuum design is collected from such details:

• the bed is made from rails for thermo modulus and profiled pipe. Equipment will be needed for work;
• the vacuum table is made from the clamping frame, clamps and baths;
• also necessary and water pump.

By analogy, a thermal pump is performed.

Press pick-up

Such a device as a press pick-up is installed as a trailer mechanism for. It is used on small farm fields and in large agricultural land. After the green mass is cut into a mowing, this device is engaged in its processing. At the same time, rollers are formed from stems, and after that, with the help of the unit, pressed bales are obtained.

That advantages from the use of such an aggregate:

• drying time is reduced, and the losses of the hay decrease;
• labor costs are declined several times;
• the quality of the hay during storage is increased;
• self adjustment of the attachment is possible.

The most common option is the rolled mechanism. Spring teeth allow you to collect a lot of grass. After that, each portion twists in bales. The minitractor with such a press can upload up to 20 tons of straw in 20 days. Rolled structures have small dimensions.

Rolling preston species make briquettes in the form of a rectangle. Grass in the rolls picked up with teeth and goes into the pressing compartment. Dimensions can be regulated by appliances. Bails are firmly packaged and tied with twine. After that, the unit is thrown into the field.

You can make a homemade version from the undercarriage of timber and lumber. At the same time, a large box of boards is made and a horizontal way to load the hay is used. As a press, a wrap or screw jack is used. With this device, you can knit bales of straw and press them.

Desktop mechanical press

The desktop press can work both on automatic and on hand. Such equipment is often performed from durable steel.

Using a manual press processed:

• polymers and plastics;
• cardboard and porolon;
• all kinds of metals;
• rubber and leather.

With the help of a mechanical press, the bearings and sleeves are made, stamping, as well as cutting small products. Such an aggregate saves time to make parts.

The device of the hydraulic manual apparatus produces an effort using a hydraulic cylinder rod. In this element, there is a fluid that is compressed under pressure. The unit is used to compress, strain and connect the parts.

The hole is used for punching holes in sheets of different materials. Manual mechanical devices are required to pressed tubular sleeves and cable.

Vibropress

Vibropress allows you to reduce the time of construction work, as well as reduce their cost. The device apparatus assumes the presence of three drives: hydraulic, mechanical and pneumatic. The work of the unit is based on the technology of vibration.

Even with the availability of the instructions and the necessary drawings, the creation of vibropresses can not work with their own hands. This can occur due to improper calculations, inaccurate adjustment and low performance.

Electric drive press

The hydraulic press with an electric drive has a simple device. Most often it consists of a thick corner and a chapellery. All elements are connected by thick bolts.

Special attention should be paid to the frame, as it will be subject to significant mechanical loads. In this case, the thickness of the metal should be sufficient.

Such a device is often used in manufacturing and in industry. The effort is performed using the operation of the electric motor. The use of such a mechanism helps reduce the time of the set of technological processes.

Garage Hydraulic Treatment Device: Main Features

How to make a hydraulic press sometimes you need to know to make such an assembly for your garage. At the same time, practical structures can be made of girlish raw materials. For the garage unit, manual drive will be required, as well as hydraulic. It is necessary to decide on the installation type: it will be the desktop or outdoor. It is useful and drawing with dimensions.

For the production of the hydraulic press, it is important to determine the model variant. These are the same they can be:

• a complex hydraulic design requires specialized equipment and work time;
• manual mechanism can be done independently;
• standard tire design is a two-speed and has a hand pump. Piston is mobile;
• the outdoor model is equipped with an overload valve and a manual pump drive.

For independent manufacture, you will need a tool for cutting and. The advantage of the garage assembly will be the opportunity to control each stage of installation work.

It is important to determine the design type. Horizontal devices are used for bending, editing and cutting individual elements. And vertical equipment is required to handle and pressing parts. Hydraulic installation is used to utilize waste. In this case, pressing waste paper, plastic waste and corrugated cardboard.

Also, devices can be desktop or outdoor. In this case, the desktop mechanism can be installed on the workbench. The presses are distinguished by a carrying capacity.

Outdoor structures have a wide range of desktop adjustment. This option may have a carrying capacity of up to 20 tons. With their help, disassembly and assembly of nodes are made.

There are also special safety rules for work on such equipment:

• to work should work in clothing without details that can fall under the press. It is important to protect your hair from such a hit;
• special glasses are used for the eye;
• there should be no children and outsiders in the working area;
• details are put in the center of the press;
• for jacks, only high quality oils are used.

An important drive is hydraulic pump with manual control. It is able to perform reciprocal movements in the working part. Hydraulic cylinders can be plunger and piston. In many respects, it depends on the quality of the liquid used.

To make a simple garage unit, you will need a bottle jack. For the workshop of small sizes, you can choose a mechanism that is able to create an effort of up to 10 tons. This will reduce the size of the device. It will also require a welding unit, and discs for cutting metal.

Before assembly, it is important to choose only a good jack and make a solid base for it. Such a press consists of a hydraulic pump, a pressure gauge, a frame with a bed and a hydraulic cylinder. In some designs, the cylinder and pump can be substituted with a jack.

Manual press has such advantages:

• ease of device;
• lack of safety mechanisms;
• the location of the desktop does not affect the working effort of the construction;
• it is possible to adjust the length and height of the working stroke.

The minuses should be attributed to the insignificant speed of the working surface.

How to make a garage device can be viewed in the video:

Options for drawings of the hydraulic press do it yourself

An important detail of any press is a bird. For the manufacture of the press of hydraulic manual with their own hands, the drawings must be chosen very responsible. The bed consists of a frame inside which the jack with a tool is located.

The frame of the hydraulic press should have increased strength, as it will experience the load at once in two directions.

The lower part of the bed is developed taking into account the provision of durability of the entire structure. To calculate the inner opening of the frame, parameters such as the thickness of the working mechanism and the free stroke of the stem are summed up.

To increase the height of the workpiece, it is necessary to ensure adjustment of the free rod of the jack. That's what you can do for this:

• at the top of the frame circuit, another plate is installed, which can move around the guides;
• a removable stop for the mobile platform is done;
• from a solid piece of metal, you can make multiple layers inserts.

If the correct drawing is used, the hydraulic press will be high-quality and durable.

Hydraulic press with your own hands: how to make

To understand how to make the press with your own hands will not be difficult. To do this, you will need a welding unit, an angular grinding machine, and a steel profile. For the manufacture of hydraulic device, a jack will be required. The form of such a mechanism should be a bottle.

In the manufacture of the self-made hydraulic press, the jack weighing from 2 to 100 tons will be needed. Depending on the purpose, the press can be both outdoor and desktop. The last option is more compact.

To make the hydropress with their own hands, you will need a bulgarian, a welding machine and a drill for metal, as well as drills of different diameters. All sorts of sewners, corners and pipes made of metal are used as the starting material. Any hydropress consists of their mobile and fixed elements. Movable include return mechanisms and mobile focus, and to fixed racks, stops and base.

The base of the hydraulic press for the garage can be made from any girlfriend. In order for the structure to be stable, the center of gravity is as follows as follows. For an outdoor device, the base is made from thick-walled corners and chambers.

In the manufacture of desktop equipment, you can apply a pipe with thick walls and a square cross section. It is possible to use iron if the metal thickness is about 10 mm. For the base, you will need high-quality emphasis and racks. Such elements are made from infirmized materials.

Article

Press for waste paper is an indispensable tool for minor points of recycling, with a limited storage room, it will reduce paper waste at 5 to 10 times. You can make with your own hands both mechanical and hydraulic. The latter will be more useful, as it will be able to produce a load of 2 - 4 tons, which is 10 times more than it could give mechanical.

Hydraulic press with your own hands

Before the start of work, on the manufacture of a self-made press, you need to decide on the presence of the desired tool, the following plumbing elements will be needed:

• a DECTOR or AC welding machine;
• electrodes or wire for welding metal parts;
• hoven for metal, but will be better if there is an angular grinding machine and circles for cutting metal;
• steel thick-walled profile or square for the base of the machine;

And it is also necessary to determine the drive of your press, it can be done in two ways, for this use:

• The first way. Hydraulic jack, which will create a pressure of 2 - 4 tons.
• The second way. Hydraulic cylinder that will work from the electric motor.

Jack-based

Initially, it is necessary to determine the size of the desired machine, as well as the dimensions of the paper briquette issued by them. At the same time, it is necessary to take into account the length of the piston, extended, from the jack, since the size of the obtained bale will depend on this parameter.

After determining all sizes, you can proceed to the preparation of metal for the press platform, on which:

• press plate;
• camera for bales;
• fasteners for hydraulic jack.

Fixming for the hydraulic stop is desirable to do adjustable, as some types of paper products have a different degree of compression, for example:

• newspaper paper - very soft;
• cardboard - has an average level of rigidity;
• books are practically not deformed.

Depending on the type of recyclable used, the pressure level will need to be configured.

After that, vertical racks are installed, which will ride the stove and the lower emphasis, as a result, compressing paper inside the chamber will occur.

It is also necessary to take care of the strong unnecessary deformations of the walls of the chamber and the door for loading in this case may come with a thickness of 2 mm thick.

Used material

Since the device will create a pressure of several tons, you need to take care of its strength and use a metal that is designed for such a load. To do this, you will need:

• square steel profile 50 x 50 mm;
• for lateral racks of 4 rectangular parts are about 300 mm long;
• metal sheet pushed 8 - 12 mm for lower stop and plate;
• 4 sheets of iron on the side walls and the door with a thickness of 2 mm.

Since such a device will be exposed to large loads, it is necessary to steer all the seams with the help of the welding machine, especially the side racks with each other so that the press plate does not break the entire design. If there are no such skills, you can contact a professional welder with this instruction.

Most have in their arsenal press for waste paper, because He is an integral part of the business.

Situations when it is necessary to compress details and materials with great power in everyday life. As a result, the press is an integral attribute of any farm.

Of course, you can purchase equipment for pressing factory production. However, it is not necessary, and it can not always arrange the masters with its parameters and sizes. Therefore, more and more people are wondering how to make a press from the jack.

Specificity of hydraulic jacks

Hydraulic jack is selected as the basis for making the design of the homemade press, it is not by chance.

An important feature of this device is that the basis of its work is based on the fundamental laws of physics, in accordance with which the pressure fluid is not compressed and does not decrease in its volume. This explains why when exposed to the jack on the processed item does not lose power loss.

In addition, a hydraulic jack has a rather high efficiency (80%), which makes it possible to calculate in the case of a power press for significant compression strength.

Principle of operation of the hydraulic press

The pressing device made by its own hands is not inferior in its high-quality and technical characteristics of factory analogues.

As can be seen in the photo of the homemade press, it can be used in everyday life for different needs, whether:

• bending;
• forging;
• stamping;
• extrusion of profiles;
• pressing different details.

In addition, the pressing device can be useful:

• in squeezing juices from fruits and vegetables;
• for the preparation of oil with their own hands.

Materials and tools for self-assembly press

Any instruction for creating something, and the instruction for the manufacture of the press is no exception, the first step dictates us to prepare a workplace and all the necessary materials.

In this case, we need:

• jack;
• schwlerlers;
• steel profiled rectangular pipe;
• steel corner and strips;
• pipe, the diameter of which is equal to the size of the head of the jack of the jack;
• plate of steel 250 * 100 mm;
• steel springs - 2 pcs.

From the tools can not do without the welding machine and the grinder.

Making a press with your own hands

After the drawings and sizes for the manufacture of the press are defined and verified, and all the necessary materials and tools are prepared, you can start an assembly of the device.

Here is the sequence of creating a press from the jack step by step:

We make a support platform. It should be as reliable as possible, durable and withstand the performance indicators of the jack power, otherwise the entire device will be unstable.

You can increase the reliability using four chapellers, welded to each other side sides. Moreover, weld seams should be high quality.

Vertical racks and lower stops make a steel profiled pipe. Their height must correspond to the magnitude of the greatest rod outlet, the dimensions of the jack and the thickness of the removable stop. As for the length of the lower stop, it is equal to the length of the support platform.

We weld the bottom stop, platform and racks in a single design, not forgetting that the angles should be straight. To do this, apply corners. Adopt the strength of the plates, welding them diagonally to the racks and the base of the press.

Note!

We make removable stop from steel stripes. It will move in a vertical plane with the help of guides by creating pressure on the processed item. Instead of bands, you can use a piece of pipe from which the bed was done.

Two guide plates are dripping to the drain bolts. Since the press will be used to process different materials and with different goals, this emphasis must be removable. To do this, in the block from the bands we make a couple of through holes.

Install the jack. To install it, we pull the displacing stop and insert the jack between it and the platform so that the stem tip is inside the retainer with the lock. The foundation of the jack is fastened on a moving stop using welding or bolts. Equipment for pressing is ready!

In conclusion, we note that we make a press from a regular jack at all. For this purpose, conventional sweater materials are suitable, and the schemes and drawings can always be found on the Internet. Having attached minor efforts, you will get a useful mechanism that is always useful in the farm.

Stock Foto Press from jack

Note!

Note!

Situations when it is necessary to compress items with a lot of force, in everyday life.

Here are a few of them:

• Squeezing juice from grapes, fruits and vegetables.
• Pressing or extracting silent blocks, bearings, sleeves.
• Forming products according to the matrix.
• Flexing strong metal blanks.
• Straightening curved items.
• The list can be continued.

For these actions, a press is required. The most popular design is hydraulic. The liquid is not compressed, so it is sufficient to equip the hydraulic device to compress - pressing, and you can develop actually unlimited effort.

These fixtures are compact enough. For example, the illustration shows the machine with a height of less than a meter, and the force it develops up to 10 tons. And manually controlled.

Such a press can be bought in the instrument store, however, the cost is quite high. If you look close to the design, you can see that the power element is very similar to the usual car bottle jack. It became possible to make it with your own hands.

Drawing and Press Concept from Domkrat

Power elements are performed from steel thickness of at least 15 mm, or steel profile. You can use the hairpin, corner, profile tube, or the same channel as vertical racks.

Threaded heel is preferable, since it can be used to quickly adjust the size of the workspace.

It is such a scheme that take as a basis for understanding the design.

In the base (7) 20 mm thick, two studs screwed (4) Threaded at the bottom (5) And in the top, to adjust the height of the upper platform.

Studes (4) Move from the steel circle with a diameter of 30 mm. The upper thread is cut at the calculation of the lifting height of the rod of the jack with a small margin.

Bottle Hydraulic Jack (6) Installed on the base.

It is desirable to fix it there. Mounting can be taken removable to be able to use a jack in direct appointment.

Lower platform is vertically moved by stiletto (3) .

If the metal thickness is insufficient, the holes can be enhanced by bushings to prevent skewers.

Upper power platform (1) mounted on pins with powerful nuts (2) With the help of which the height of the workspace is carried out.

As a result, the power design of this type is obtained:

This is not an axiom, the design can be any, the ratio of the size of the more. Drawings You will develop on the basis of the presence of a material and type of hydraulic jack used.

The principle of operation is as follows - matrices (sleeves, punches) or other devices are fixed on the platforms, between which the part is processed. The jack rises in a traditional way - an effort occurs between the platforms, equal to the lifting capacity of the jack.

However, the most popular application of the design is the puller of bearings and sitenings when servicing the car.

The design can be improved by adding adjustable puller traction. To do this, it is put on the top platform a P-shaped design of steel corner and thick threaded studs.

On the bottom, the elongated nuts with woven M-shaped hooks are screwed on the studs.

As a thrust rod, when the shaft is squeezed out from the bearing or silent block from the eye - you can use the shank from the cardan shaft or the semi-axis of a suitable diameter. Such a "device" is easy to find on the caring.

The design is collected in 5 minutes, and the press turns into a powerful puller. You can remember how much the replacement of silent blocks is worth, and to calculate savings.

As sleeves and couplings for pressing, it is well suited to fit the bearing of various diameter bearings.

Culinary use of the press from the jack

And for dessert - somewhat exotic, but very popular use of the hydraulic press. Having made a simple device from a tray, an old aluminum pan and wooden chocks - you can easily press the juice from grapes or apples.

And if you work a little with a tree - from the homemade hydraulic press you can construct a real oil block.

Output

The usual car jack, plus a little smelting and unnecessary at first glance - and you will receive a set of tools that only industrial production and services could boast.

In conclusion video, in which it describes in detail how to make a press from the jack on the example of its own design.

If you plan to engage in the manufacture of fuel briquettes, paper harvesting or as a result of your economic activity, a redemption is formed in large quantities, then in order to save a place you need to get a press for waste paper. There are proven ways to manufacture such a press with their own hands.

What is a press for waste paper?

For storage and imparting a "commodity type" waste paper, it is necessary to reduce it in the amount of or allocate a separate room for its storage. Attempting to jump on it with the whole family or invite friends from the Soumo section will not solve the problem.

This requires special press equipment of factory or homemade manufacturer, allowing you to reduce the waste paper in tens of times.

To offer to buy a factory mini-press, we will be careful. Its cost can reach 200 thousand rubles, and therefore it will accumulate to be painfully long. There is an option simpler - make it yourself. The press is quite universal, it is easy to convert into something else: for example, if you have a desire to do the waste paper, it will be enough to redeem it to repair vehicles.

The principle of operation of various types of presses is extremely simple. In the mechanical press, a musk force or energy of a working power plant is converted by the lever system into a pressure force, which is transmitted to the movable working surface. In a hydraulic, a similar effort is transmitted using a liquid using the principle of reporting vessels and the law of Pascal.

So you decided to make the press alone. Where to begin?

• First, it is necessary to determine the type of press: to solve, it will be mechanical or hydraulic, outdoor or desktop, stationary or portable.
• Create drawing and scheme.
• Prepare the necessary tools and materials, stock patience.

The design of the mechanical press is more simple, but the hydraulic press is distinguished by high power pressure. The decision on which the press is outdoor or desktop, as well as the issue of stationary directly depends on the mass of the equipment, the use of the power plant (engine).

Hydraulic type

Hydraulic press in the farm - the dream of any rural resident. Having high efficiency (80%), it performs high-quality pressing with several large dimensions and weights than that of mechanical, and somewhat more worse in maintenance. If the oil is timely changed, monitor the condition of valves, seals, level of fluid, the press of this type will be faithful to the truth for a long time.

The invention of the principle of operation of hydropress dated 1795 and is to use two interconnecting cylindrical vessels of various diameters with pistons. The greater the difference in the diameters of the cylinders (pistons), the greater the resulting force can give the press, since the forces acting on the pistons are proportional to the areas of these pistons. This is something resembles the movement of the car in the mountain on the first gear.

In our case, the hydraulic press is mounted on a massive bed (frame) a hydraulic jack with a movable rod that performs the function of the gulling element. The role of the power plant performs a jack.

With a mechanical or electrical injection of fluid in the main cylinder, an increase in internal pressure occurs. When the pressure increases in the jack, the liquid squeezes the rod with a davile platform (plunger) from the working cylinder in its end to the stationary part of the frame, reducing the distance to it and squeezing (pressing) in this space paper mass.

The hydraulic press is mounted on a massive bed (frame) hydraulic jack with movable rod

Tools and equipment

For the manufacture of the press it will be needed:

• Hydraulic jack. From the carrying capacity of the jack used, the degree of compression of the wasteual mass will depend on;
• Metal Tools: Bulgarian, Drill with Rolls of different diameters, Spanners, welding machine with electrodes;
• Metal chawllers, corners, bolts with nuts, steel plates, springs, pins, pipes;
• One, and better a couple of sensible assistants who will not only be prompted and help, but also inscheu, so that you do not take with metal pipes, chapellers and corners.

Preparation

When creating the drawing, the size of the frame, racks, legs, plunger, direction of movement of the rod and fastening of the jack is determined.

From the rod and load capacity of the jack, the size, weight and performance of the installation are directly dependent.

For example, we present a set of material required in the manufacture of a press with a power unit with a load capacity of 16 tons.

1. Upper stubborn beam. Material: Metal P-shaped channel. Dimensions: 160 x 800 mm.
2. Lower mobile beam. Material: Metal P-shaped channel. Dimensions: 160 x 800 mm.
3. Rack - 4 pcs. Material: Metal L-shaped corner. Dimensions: 100 x 100 x 1780 mm.
4. Leg - 2 pcs. Material: Metal L-shaped corner. Dimensions: 65 x 65 x 800 mm.
5. Strut - 2 pcs. Material: Metal L-shaped corner. Dimensions: 32 x 32 x 800 mm.
6. Return springs - 2 pcs. Dimensions: Selectable individually along the length of the jack at the position of the rod in the upper dead point (compressed).
7. Plunger. Material: Metal P-shaped channel. Dimensions: 70 x 600 (580) mm.
8. Stubborn area. Material: metal plate. Dimensions: 50 x 200 mm.
9. Guide plates - 4 pcs. Material: metal plate. Dimensions: 30 x 100 mm.
10. Hydraulic car jack. Load capacity - 16 tons. Stock: about 195 mm, depending on the brand.
11. Bolts, nuts, pins. It is suitable for the M 8 x 28. But the final word will say your drill and the presence of spare ripples.

Drawing and manufacture

We start with blanks. Armed with a meter, a grinder and hacksaw begin to measure and drink the pressure parts of the presses of the desired size. In the right places are placing holes. To the hydraulic jack we weld or screw the stubborn area and plunger. To the Plunger on the sides we weld the guide plates.

An example of a hydraulic press drawing

When collecting the press, we will proceed from the fact that the corners, the channels are already cut off, the plunger and a stubborn area (plate) are attached to the jack, and the guide plates are attached to the sides of the plunger.

Press Collection Stages:

1st stage

• We connect the racks with the top thrust beam above, for this you need to drill two holes in each rack. The holes should coincide with the same holes in the sleeve of the top thrust beam, twisted with bolts (in some sources it is recommended to additionally grab welding).
• Then we fill the design of the side and outlining and turning five or six holes from the side of the racks symmetrically to each other. The diameter of the holes is about 30 mm. Purpose - for fixing the level of the lower mobile beam using studs. Studs must be strong enough to withstand the mediated pressure of the plunger through the pressed raw material. You can start drilling holes at a distance of 135 mm from the bottom of the rack. The distance between them is better to withstand about 150 mm, so as not to weaken the strength of the structure.

2nd stage

• Attaching the upper beam, we turn over the frame and on the sleeper of the upper beam we plan (if you have not yet done this) and drill holes for fastening the stubborn area with a jack and two springs. In this position, the jack rod will be directed up.
• Directly to the rod of the jack or through the plate attach a plunger with fixed guide plates and two return springs, passing it through the top. Please note that the plunger should walk in the inner space of racks with a minimum gap and not to be able to go beyond the boundaries of the press left or right due to restrictive guide plates. The springs should be mounted in one end for the back of the plunger, and the other for the back side of the top thrust beam and is located in parallel to avoid distortion and uneven allocating efforts.

3rd stage

• Launch through the top of the design of the lower mobile beam. We check the fixation of the surface with the help of pins, paying attention to the horizontality and uniform contact with the stops (pins).
• Finally fix and strengthen the frame with the help of spacers, welding them with welding to the rack, this time from the opposite side relative to the top thrust beam.
• We weld with welding to the stands legs - two parallel corners (perpendicular to the welded struts).

4th stage

And finally, the most difficult final action is trying to raise this Mahine and put on your feet.

Using

To start pressing the waste paper, you need to place it under the plunger. You can make a form, and then you will have paper bars. Before the start of pressing, the paper can be mixed with water, then it will be formed into a more dense mass. Naturally, paper with different density and press will be different. For example, corrugated cardboard in size will decrease multiple times. When wetting the waste paper, leave the paper after pressing, you do not need to create any special conditions for this.

The design is universal and without any alterations can be used to pressing or pressing not only waste paper, but also other materials.

Considering that the installation is not tested, increase pressure when pressing carefully and progressively, listening to the operation of the mechanisms and controlling the oil pressure in the jack. Overly to remind that the bolts must be twisted and clamped, welding seams - in integrity, stability - reliable.

Video: The plot of the homemade press with a power plant based on a bottle hydraulic jack

Mechanical press do it yourself

Model simple mechanical press

Tools and equipment

• Electric tools: Bulgarian, drill, screwdriver, welding machine;
• Turning and milling machines. If there are no machines or skills on them, then the necessary parts can be ordered from a qualified turner.
• Corners, steel sheets, bolts with nuts, etc.

Drawing and manufacture

Preparatory stage

A prerequisite for creating a press for waste paper is the correct selection of material. Stainless and easy-to-treat materials (aluminum, stainless steel and other metals with anti-corrosion coating, plexiglass, etc.), as water is used when using the manual press.

Before assembling the press, it is necessary to determine the size of the structure, for which it will be necessary to measure everything thoroughly and form the drawing.

The basis of the press is a frame of metal channels or corners, covered with metal sheets and enhanced by transverse beams.

Assembly

The basis of the press is a frame of metal channels or corners, sheathered by metal sheets and amplified by transverse beams:

• It is necessary to take four metal corners or a bar with a length of 80 cm and four 60 cm long and combine with the help of electric welding, bolts or screws so that two rectangles are obtained. It will be the top and bottom of the box.
• Further, these two metal rectangles are fastened at a height of vertical beams (the height is determined by itself) as well as using electric welding or bolts for a more rigid hitch. After that, the resulting box is coated with metal sheets and amplified by transverse beams.
• On one, wider part, the door is made to remove compressed chipping briquettes.

After collecting the metal box, we start forming the so-called piston:

• It is assembled from metal channels long 45-50 cm, cooked with each other with the help of electric welding with side sides. The number of channels is determined independently depending on the width. The piston is enhanced by a transverse beam or the same channel that gives the node the necessary strength.
• A flange is welded in the center of the transverse beam, which inserts a rod with a thread applied to it. The thread on the rod must be applied using manual tools or stationary machine. It is best to give the material to the torch for reliability of the manufacture of the part.

• The main box (from longer parties) opposite each other are two channels or metal bars with a width of at least 10 cm with electric welding or bolts.
• From above, on the sides of the channels, two vehicles are attached, and the bearing is fixed between them, in which a metal rod rod is inserted and further fixes on the piston flange.
• After collecting the entire design on the rod, the washer is worn, and then the nut, which allows you to rotate it on the bearing and bring the piston in motion. You can rotate the nut with the help of a lever or wheels, while not spending a lot of effort. If you wish, or to enhance the compression effect, the lever can be increasing.

Video: Demonstration of the mechanical screw press for waste paper

Using

• The prepared design of the press loads the waste paper, pre-moistened with water for more efficient compression. The degree of moisturizing must be selected by an experienced way.
• After loading the case of the wastewater mass, the pressing rolling surface is beginning to be lowered: producing rotational movements of nuts with the lever or wheels, make the piston descend and scrape the waste paper. When the maximum piston compression is achieved, it is necessary to give a press to stand at least 10-15 minutes, this allows you to remove excess moisture from the compressed mass.

After pressing, the wasteual mass is removed from the press and dried. As after squeezing by the hydraulic press, the mass extracted from the box is placed for drying on a flat surface outdoors.

Rotationally movements nuts with lever or wheels, make the piston descend and scrape the waste

Thus, the method of operation of the press is very simple, which makes it possible to easily compress the waste paper even in a limited space, for example, a garage or shed.

Other manufacturing methods

An unusually simple manual is a compact manual paper press, according to the principle of action resembling a kitchen duty for garlic.

• It is necessary to take a metal bar or a channel long 80 - 100 cm.
• On the bottom with the help of electric welding, a small metal box is attached with an approximate size of 20x20x10 cm.
• At the bottom of the box, the folding cover is mounted for extracting waste briquettes. On the sides of the box with a drill, small through holes are made to remove excess moisture from the waste paper.
• A movable lever fastened with a metal "finger" with a length of at least 100 cm is attached to the top of the chaserler. The piston is mobility, which is also rolling, also with a metal "finger". The piston is a rectangular metal sheet with a stewed timber to it, long enough to achieve parallelism with the main frame chaserler in a state of complete compression.
• The whole design is attached using bolts to the wall at an altitude of 100-150 cm.

After fixing the design on the wall, everything is ready for checking a mechanical manual paper press.

Operating principle

First you need to grind paper using the mixer:

• In the container we put paper, fill with water and give mass to stand a little.
• After softening the paper mass, we take an electric drill with a building mixer at the end and begin to mix everything thoroughly.
• The resulting paper mass is placed in a metal box of the press.
• Insert the piston in the box and the lever to give down until it stops. This manipulation is done several times to achieve the effect of the maximum compression of the waste paper, getting rid of excess moisture and the formation of waste briquettes.

Remove the formed briquette from the manual press by opening a folding bottom cover on the box. Dried waste paper briquettes can be used with confidence in solid fuel boilers in domestic conditions for heating houses.

On the above principle of operation, a stationary manual press for waste paper can be constructed with greater loading and performance. Dimensions and shapes of the box or container for loading the waste paper may be different.

Photo Gallery: Full Pressing Cycle Paper

Dried waste paper briquettes can be used with confidence in solid fuel boilers in domestic conditions for heating houses. Removing a generated briquette of a manual press by opening a folding bottom cover on the box manipulation of pressing several times to achieve the effect of maximum compression of the waste paper after loading the waste paper is inserted into the box and the lever is accompanied by a force down until the alternative hand-made press pavement diagram is attached to the wall after filling The box is inserted piston for further offication. Formed paper mass fit into a metal pen Press Preparation of raw materials - crushed wet waste paper.

Currently, collecting a press for waste paper is not too much difficult. There are enough medium skills that most residents of our country have for collecting and making parts. All the necessary material for the press can be found in the paragraph of accepting scrap metal, and the rest to buy in specialized stores or markets.

The design of the press, hydraulic and all the more mechanical, is an elementary mechanism that does not require any energy costs. Unpretentious in operation, convenient and easy to use.

Such an invention, as a homemade press for waste paper, will be a good "assistant" in the economy and an indispensable "associate" in the sphere of utilization of waste of the pulp industry.

About the author Denis Polynin

My name is Denis, I am 39 years old. I live in the Republic of Crimea. Married. I bring up the son. I work as an engineer-ecologist in a network of private medical and health facilities. I know environmental protection, sanitary and epidemiological legislation of the Russian Federation. Lead a healthy lifestyle. I appreciate organized, optimism, competence. Motivated for the result, communicated, I can get along with the team, possess high performance. Alcohol do not use. I do not smoke.