From this article, you can find out how at home to make a milling machine on wood with your own hands to perform basic operations with blanks. The text describes the step-by-step technology of creating a tool: analysis of the structural features of the device and all the components necessary for its installation, drawings with dimensions and detailed descriptions that will help create each of these elements and collect them together.

Wood milling machines can have different purposes. Some devices are designed to perform only one operation, others are multifunctional. Buying a professional tool - expensive pleasure, so many masters resort to the manufacture of a wood machine with their own hands. Most often, such a mill is used in small furniture workshops.

The milling mills are usually used to handle wood along a direct or curve contour. As a working element in the design, the knife head protrudes, which performs rotational movements. In most cases, this item is located vertically. There are many varieties of milling mills, each of which has its own structural features.

Most popular types of devices:

• standard single spindle (spindle is located vertically);
• single spindle structures, where the spindle or homemade milling table bends;
• copy mills with spindle having upper placement;
• copy designs with spindle having horizontal accommodation (the tool is designed to process aerial screws from a tree).

Note! In all listed structures, in addition to the latter, the material is applied manually.

Milling machine device: single-spindle structures

The design of the mon-shunting machine includes a horizontal table with a pair of tongue sockets designed to fix the guide lines. It is installed on the bed of cast iron. Under the table there are sleds that move on the guides. They have a spindle on the spying and a pair of bearings. At the top of this element there is another spindle - insertion. It is intended for mounting cutting parts.

Salazki with a spindle can be raised if necessary. To do this, use a conical gear transmission with flywheel or screw. The belt transmission allows the spindle to move. And for this can be used counter-use, motor or motor shaft.

To make such a mill on a tree with your own hands, you need to take into account some nuances. In some cases, do not do without additional spindle strengthening. Such a need arises if it is necessary to process high height blanks or serious loads affect the part. To do this, you need to install the machine on the table and secure the upper stop. This element is fixed on the bracket. To control the movement of the workpiece during the milling process, it is desirable to use the guide ring or ruler.

Machines in which the spindle or the table bends, allow you to perform a wider range of wood works with your own hands. In addition to standard operations, such structures allow you to obtain higher quality processing, getting a clean and uniform surface. This result can be achieved by treating wood at an angle, using mills with a very small diameter. The device with the tilting spindle is much safer and more convenient.

Device of a copy homemade machine on a tree with top spindle accommodation

These devices are used to perform copiers. It does not require high power. Such structures allow milling and drilling work to create openwork products.

The copier is able to replace three tools at once:

1. Mill.
2. Drilling machine.
3. Lobzik.

Wood processing is performed using cutting cutters. The spindle develops a large number of revolutions, due to which the treated surface is very clean.

A homemade woodworking machine can be used for various purposes:

• calibration of bobers;
• production of openwork frames;
• stretching walls ribs, etc.

As a basis for such a design, a bed is used made of cast iron. Its upper part is bent in the form of a sickle. This zone is used for mounting an electric motor.

Note! The bed performs the function of the binder, which is installed all the elements of the homemade milling machine on the tree. The stronger and more reliable its design, the better.

The engine is installed on the guides. Due to the levers system, it can move along these elements down and up. This plot is driven by pressing the pedal, which is equipped with a special stopper. The rotary motor shaft is connected to the spindle, where the cartridge with the tool is fixed. This cartridge can be self-centritable or American.

The bottom area of \u200b\u200bthe bed is mounted on the table on the movable bracket. Such a design can move around the guides vertically using the handwheel. There are other options for the manufacture of a homemade milling machine on a tree with their own hands, the drawing of such a design involves the vertical movement of the table also during operation by pressing the pedal. In such models, the electric motor and spindle remain motionless.

How to make a lathe on wood with your own hands: Drawings and technology

The easiest way to personally make a tool at home is to construct a lathe or a fluster from a drill or an electric motor removed from another tool. This process is not so complicated, so each master is able to cope with its execution. This will require an electric motor, the power of which does not exceed 500 watts, and infirm materials. Drill can be used as a drive. Of course, for the manufacture of a lathe, some skills will be required.

For the construction of the machine, the following items are necessary:

• metal Stanna;
• electric motor;
• girlfriend;
• rear grandmother.

It will not hurt to acquire a drawing that will help navigate in size and properly make all the design elements for subsequent assembly.

How to make a homemade drilling machine with your own hands with a motor

First you need to prepare an electric motor shaft. To do this, it is installed onto a tablebuck, a steel center with carvings is also suitable. Installation of the second center is carried out in the backstand tube. For the manufacture of the bed, a pair of corners of 5x3 cm is required, their length is 15 cm. Motor is fastened to the bed with a bolted connection.

Note! The central part of the backstone must necessarily coincide with the middle of the electric motor shaft.

At the next stage of the manufacture of a homemade machine, a grandmother is assembling with their own hands. This element is formed from a pair of horizontal and pairs of vertical corners. It is attached to the pipe designed for the spindle. It is necessary to insert a bolt, the diameter of which is 1.2 cm. Previously its head is sharpened at right angles. Thus, the central part of the spindle is indicated. After that, the grandmother is installed on the bed. On the top rack, which connects with horizontal corners, it is necessary to secure the welding method.

For the manufacture of a girlfriend you need to take a steel rod with a chamfer. Also, this element must have a hole that will be used to secure the support line. It is necessary to vertically welcome the tube with a locking screw to a long corner. Then inserts the brief of the girlfriend.

As a spindle of the front grandmother, the motor rotor will be used, on which the topplack is fixed. It needs to perform several holes. In the central part will be inserted fork. Holes along the edges are designed to fix the part with screws.

How to make with your own hands from a tree lathe on a tree

Instructions for use. Parts components. Recommendations for the selection of structures and an overview of the best models.

The design of the freesome consists of the following items:

• countertops;
• beds;
• spindle;
• parallel stop;
• feed sled;
• vacuum cleaner.

Helpful advice! The recommended engine power for the machine is 2 kW and more. The tool with smaller indicators will not be able to process blanks from solid wood.

Selection of materials for the manufacture of woodworking machine with their own hands

In order for the bed to withstand high dynamic loads, it is desirable to use metal as a material for its manufacture. The most suitable option is a pipe with a square or rectangular cross section. It is allowed to use a massive metal corner.

The choice of such materials allows you to create a design without applying a welding machine. All elements are connected by bolts. The design is collapsible, which facilitates its transfer and transportation. In addition, using the appropriate drawing of the milling table, you can create adjustable legs with your own hands. Movable supports will be allowed to adjust the machine horizontally.

For the manufacture of countertops, such materials will be suitable:

• multilayer plywood sheets;
• planed board;
• MDF, OSB or chipboard.

The countertop must have a smooth surface. Any irregularities will affect the quality of work. In addition, it is necessary to exclude all the factors that can cause scratches during the processing of blanks.

In the manufacture of a table for a milling mill, with your own hands, a smooth surface can be achieved in several ways:

• decoration with plastic;
• careful fit and grinding planed boards;
• finishing with metal.

For the manufacture of a milling mill, you can use an asynchronous or collector engine. The first option is quite unpretentious in operation and does not impose restrictions on the size of the cutter used. Among the disadvantages - a high level of noise. The collector engine is more accessible, but its brushes wear out faster.

How to make fixtures for a milling driver with your own hands

Self-made wood cutters are able to effectively process wood, however, when contacting with solid materials, the cutting elements are quickly blinking. Therefore, the spectrum of the application of such parts is significantly limited.

To make a milling cutter with your own hands, you need to take a cylindrical blank and cut off half of its diameter on the site where the cutting zone will be located. After that, it is necessary to smooth out the resulting transition. From the cut part of the workpiece you need to remove another 1/4 diameter and perform a similar operation. Then you should give the treated cutter section of the rectangular shape. To do this, cut its lower part. The thickness of the obtained working area should be 2-5 mm.

Helpful advice! To cut a metal blank under the cutter, you can use a drill or a grinder, adapting this tool to perform this task. Cutting edge can be made using.

1. The sharpening of the cutting part is desirable to perform at an angle of 7-10 °. More acute edge will cut much worse and quickly will lose sharpening.
2. Using an angular type grinding machine, equipped with metal discs, you can give the cutting part of the cutter the required configuration. For these purposes, the noodles covered with diamond spraying are suitable.
3. If the cutter is a complex configuration, you can flatten it or bend it.

How to make a milling machine with your own hands

The simplest milling machine can be made by the same principle as the turning tool described earlier. There are several ways to issue a leading construction center.

In the first case, a steel tube with thin walls is located on the shaft. This method is considered the simplest, but it is not devoid of flaws. The operator will not be able to process the workpiece, the diameter of which is less than the inner cross section of the pipe. In addition, this design will not be able to quickly dismantle, if there is a need for this.

In the second case, the billet will be attached to the table cheeper. To do this, you can use screws for which you need to pre-make holes. This method also has drawbacks. The diameter of the processed blanks is limited to the size of the facebuck. To simplify this process, you can make a special cartridge, although in this case it will not be possible to avoid some restrictions.

Rear center, which will be used to fix long blanks, you need to install on the backstone. Installation of an electric motor is carried out on the frame. In general, the simplest designs of the turning and milling tools are largely similar. If you wish to get a more functional device, you can make a CNC milling machine with your own hands, but for this you will need additional technical knowledge.

Table manufacturing technology for milling hand with hand drawings

There are several design options that can be used to install a CNC desktop mill. Tables can be stationary or portable. In addition, there is also an aggregate variety. This design allows you to expand the surface of the table to use the mill.

Most often, the masters prefer stationary structures having a metal frame. Dutch plywood is suitable as a material for the countertop.

Note! Making a table for a manual milling woman with your own hands, be sure to take into account the growth of a person who will work for it.

The list of necessary tools and materials includes:

• metal parts for frame (tube or corner);
• aluminum guides;
• axis for fixing milling;
• putty, as well as primer and coloring compositions;
• self-tapping screw;
• furniture bolts (60x6 mm);
• hexagon control bolts with nuts (4 pcs.);
• finnish laminated plywood with moisture-resistant properties (sheet thickness of 1.8 cm);
• material for the manufacture of parallel stop (plywood or board);
• drill and drill set;
• screwdriver and electric jigsaw;
• welding machine;
• auxiliary devices (brushes, rags, spatula).

Having everything you need can easily make the design of the milling table with your own hands, video reviews of technologies that are quite a few in the network will help to visually familiarize themselves with this process.

CNC machine manufacturing technology: Drawings and assembly

CNC mill differs from the usual tool in the presence of a program that controls its operation. On many videos, homemade machines are made on the basis of a beam with a rectangular cross section, which is fixed on the guides. CNC milling mill is an exception. In the process of installing the supporting structure, it is desirable not to use welded connections, the fixation is better to perform with bolts.

The fact is that the welds are vulnerable before the vibrational impact, which is why the frame will be subject to gradual destruction. As a result of a geometric dimensional change, the equipment will lose its accuracy and quality of processing. It is desirable that the drawing of the table involves the possibility of moving the tool vertically. For these purposes, a screw transmission is suitable. The rotational movement will be transmitted using a toothed belt.

The vertical axis is an essential element of the design. For its manufacture, you can use the aluminum stove. It is very important that the size parameters of the axis correspond to the dimensions of the future machine.

Helpful advice! Using a muffle furnace, you can cast a vertical axis of aluminum, taking into account the dimensions specified in the drawing.

The machine assembly should be started from the installation of two stepping type electric motors. They are installed behind the vertical axis directly on the housing. One engine will control the movement of the milling head horizontally, the other - vertically. Then you need to go to the installation of the rest of the design nodes.

The rotational movement will be transmitted to the node elements of the tool using belt gears. Before connecting to the finished milling program control, it is necessary to check its performance and in the presence of flaws to eliminate them. Many masters use video reviews to build the machine, where this process is considered in detail.

Equipment for creating a milling machine with a CNC on wood with your own hands

To create a CNC milling machine at home, be sure to use stepper motors. They provide the possibility of moving the tool in 3 planes. Electrical engines present in the matrix printer are ideal for creating a homemade machine. It is necessary to trace the motors to have sufficient power. In addition to engines, steel rods will be required.

In the matrix printer there is only a pair of engines, and three will be required to create a mill. Therefore, several old printing devices will be required. It is desirable that the engines have 5 control wires. Due to this, the functionality of the tool increases.

Other engine settings are important:

• degree rotation in one step;
• winding resistance;
• voltage level.

To assemble the drive, the hairpin and nut will be required. The size of these parts is selected taking into account the drawing. To secure the motor shaft and the hairpin, you can use a thick winding from rubber from an electrical cable. The nylon sleeve is suitable as a retainer, the screw should be inserted into it. You can use a drill and file as auxiliary tool.

The instrument management will be implemented by software. The required element of the machine is the LPT port, which provides the connection of the control system to the Filtray through electrical engines. From the quality of components used to assemble the machine, its service life and the quality of the technological operations performed are dependent. Therefore, the choice of parts should be made thoroughly. When all the electronic components of the machine will be installed and connected, it will only be downloaded to drivers and software.

How much will buy the purchase of a CNC milling machine: tool prices

If almost any master can cope with the manufacture of a manual milling and stationary table, then the assembly of the CNC machine for many will seem unlevued task. Moreover, homemade structures do not possess such capabilities that the factory-proceeding tool can offer.

Helpful advice! If it is assumed to use a milling mill to perform complex woodwork, it is better to prefer precisely factory structures that are accurately calibrated and have many functions.

Rates for them vary depending on the functionality, the size of the table, power, manufacturer and other parameters.

Average rates for milling machines with CNC factory production:

Assembling the machine with software is a rather complex process that requires certain skills and knowledge. This work cannot be performed without a suitable drawing and necessary parts. Elements such as loops designed to transmit signals, stepper motors and microprocessor boards can be removed from outdated equipment or purchased on the network. Many online stores offer ready-made sets for assembling milling machines for homemade workshops.

Production of a milling machine on a tree with their own hands: video instruction

Anyone who is seriously engaged in treating wood, knows how important the presence of a good mill. However, it is not necessary to give the transcendant amounts for this tool for this tool - it is quite possible to make it yourself. About how to do it, and it will be discussed in this article.

A high-quality milling table significantly improves the efficiency of working with a manual milling. However, their purchase can fly to a penny, because it will be much easier to make such a table independently, using special drawings for this. This will make it possible to dispose of means and, moreover, the process does not take too much time. There are several types of milling tables: stationary, adaptive and portable. In this article we will talk about the stationary version, because it is most complicated. And, it means, having learned to do it, the remaining types of millions can be made without difficulty.

Choice of drawings and materials

Before you begin at any work, you should decide which result must be obtained. The easiest way to make a milling table based on the usual workbench, but it is better to do a separate design. And if the usual table is taken for this purpose, it should be very strong and stable. It is important to choose correctly and dimensions: so, the optimal height is approximately 90-100 cm. An even more successful output will be a taking table with a height, because it will allow you to adjust the milling machine for the needs of the wizard. The general view of the elements of the milling table can be seen below.

As for the materials, there are also subtleties here too. Often, the covers for such a table are made of MDF stove. In general, it is justified: they are inexpensive, lungs and convenient to use. Popular material is also phenolic plastic - it is more durable and durable than MDF. But even more expensive - about 20%. You can make a metal sheet countertop. It is important that one - the surface must be absolutely smooth, since the workpieces should easily move along the surface of the table, without clinging and not clinging. The thickness of the lid should not exceed 35 mm.

Of the tools for work, you will need:

• Electric drill.
• Chisel.
• Sander. In principle, grinding can be made manually with the help of sandwich, but it will take much more time.
• Plane.
• Screwdriver.
• Lobzik.

As can be seen, both materials and tools for the manufacture of the milling table are not so difficult to get. But it is extremely important that everything is high quality, because the durability and reliability of the product directly depends on this.

Stages of table manufacturing

When all preparatory work is completed, you can proceed directly to the manufacture of the product. Everything is performed in several stages. They will be listed below.

There are some nuances associated with the execution of each of the items. However, everyone who has experience with wood products will be able to make the milling table. It is only important to take carefully to the task.

How to make a milling mill + (video)

Most people prefer to buy ready-made tools, but some of them can be made with their own hands. Belongs to such and manual milling mill. Of course, it is not about assembling from scratch - it takes a lot of time. But the mill can be made of another, simpler and cheap tool. For example, from a drill. You can also make this tool from the Bulgarian or Perforator. It is optimal to take the device with a capacity of 600 to 1000 W (this may be "Fiolent" or something in such a spirit). The whole design will consist of a motor (that is, directly drill) and the framework in which it will be fixed. On how exactly the process will occur, it will be discussed below.

The process of manufacturing the mill

The first thing is made by the frame, in which the drill will need to be installed. It is cut from the chipboard, then a special iron clamp is installed on top for additional fixation. Parts of the design are bonded by self-drawing. A milling cutter is clamped into the cartridge. To ensure that the design is sufficiently stable, the frame is attached to the tabletop using self-samples. Of course, even with, it would seem, a good fixation, the drill can be ruined in the frame, which will lead to the fact that wooden parts treated on such a mill will look inactively. A good exit will be the placement of the swivel lever on the side, and not from above - the motor in this case will be less loosen when working.

Of course, there are certain deficiencies in such a decision. For example, such a self-made device is not suitable for long work: with constant use it will quickly fail. And due to low power with such a tool, it is difficult to process wood solid rocks. But the milling drill will cost inexpensively, it is easy to use, and even a beginner will be able to assemble it. Therefore, this design is used quite often.

In conclusion, it is worth noting that you should not be afraid to make tools for woodwork yourself: expensive factory equipment will undoubtedly be in something better, but sometimes accessibility and low price plays a much more role. In particular, it is about products where it is not necessary to adhere to high accuracy. It is ideal for the assembled independently product for those who are just learning to work on a tree, but sometimes it can help more experienced masters.

This table I made 18 mm. plywood. Its thickness is enough to ensure that the design is quite durable. To strengthen the structural elements, I used a metal corner with a cross section of 40x40 mm.

The countertop has dimensions of 800x500 mm. The center is cut out the hole in the size of the milling soles. The sidewalls are attached to the table top at the corners using self-tapping screws. The bottom of the sidewall is also connected using corners and screws. In the table top drilled 4 holes 10 mm. and installed scoring nuts for fastening the comb. In the right sidewall, a plug and switch are made for conveniently launching the mill. The "Start" button on the molerer is blocked.

The sole of the millingrer is attached to the screws to the steel plate with a thickness of 2 mm. and the size of 200х200 mm. In the tabletop, the plug was made and the plate is made on top of the flush, attached to the tabletop on the tapping screw ... In the center of the plate, a hole with a diameter of 50 mm was drunk.

A car jack is applied to raise-lowering the mill. It is attached to the base of the table on the self-tapping screw. The handle is replaced with a homemade flywheel for more smooth adjustment. The jack for the milling is not attached.

The guide line is also made of plywood. Collected on the glue "moment-carpentry" and strengthened by self-draws. In the middle of the line, a box with a hole for fastening the nozzle of the vacuum cleaner is provided. Adjustable grooves are filled down on the sides of the line. A 10 mm bolts are inserted into the table top, the ruler is attached to the bolts with a rhy-nut.

The rowing is filled out of fir and serve for a more dense pressing of the workpiece to the guide. In the comb, the grooves drank to move across the tabletop. To fasten the comb to the table top, bolts with sleeves are used.

To prevent the workpiece of the workpiece up-down, made of plywood special spring focus. It is attached to the guide line on the lamb nuts.

That's the whole design. And in more detail, you can see this table in my film.

For people associated with carpentry, the milling table is an indispensable assistant. It will help to raise the quality of the work performed, their effectiveness.

Industry offers such tables in the factory execution, but not everyone fits their cost. We suggest considering the milling table made by your own hands, without expensive component materials.

Determination of the milling table, its design

The device with which you can perform: grooves in the workpiece, grooves, make spike connections, process the edges of the products, are called a milling table. Separately, the milling mill is inconvenient, the master will have to focus on the workpiece and simultaneously on processing. The milling table, its own hands assembled, facilitates the work process, it can be mounted on a working workbench or to make a special design under it.

Important! Performing work on the manufacture of a specialized table must be remembered that the milling mill is installed below, free space should be allocated for it. The stationary part of any table is the bed, it is a strong frame with a tabletop.

Material for carcass Milling table can be:

1. Wooden timber.
2. Metal squares.
3. Plates: MDF, chipboard.

The requirement for the framework is the creation of stability for the table top and the stiffness of the structure. When the milling table is manufactured with their own hands, the overall parameters of the bed are determined from materials that require processing.

How to make a bed for milling machine

Despite the simplicity of the framework of the frame for the table top, the homemade milling machine should be done for proper operation meet requirements:

In the design of the table enters mounting plate, It is needed for fastening the mill.

How to make a mounting plate

There are mounting plate in the place of fastening the soles of the mill. For its manufacture, the material that meets the criteria is selected:

• Strength.
• Thickness - the thinner, the better.

Specialists are recommended for independent manufacture of the mounting plate of the milling machine to use sheet metal, can fiberglass or textolit. Overall dimensions of a rectangular shape, thickness within from 4 millimeters to 8 millimeters. In the center of the plate, it is necessary to make a hole, which is suitable for a diameter with a hole on the sole of the hand mill.

The milling mill is equipped with a plastic overlay, which is attached to the threaded holes on the sole, these holes are used to mount it to the mounting plate. If there are no such holes, they must be made in the sole of the mill. Another method of fastening the milling ager is also offered, it is metal-springs from metal. Mounting plate attached to the tabletop at the corners.

Instructions for assembling milling table with their own hands

To assemble the clamping device, rollers are used or a ball bearing of the desired diameter. It is attached in the holding device, which is rigidly attached at the desired distance from the table top plane.

This device provides a dense pressing of the overall billet to the table top plane when it passes under the roller. This simple addition increases the accuracy of the work carried out, the safety of labor is improved.

It is possible to collect a functional milling table when the master has an electrical drive information that will be used in operation. Consider the power parameter To select an electrical drive:

Important! Specialists are recommended before assembling milling machine to determine the power of the milling ager, it there should be no less than 2 kW. This power allows the wizard to work with any wood. Selects the models of milling mills with rotation revolutions. The revolutions rotation of the milling is very important to obtain a flat cut on the workpiece. If this parameter is high, the slice will be clean.

Safe use of milling table

When the milling table is assembled and the electrical drive is installed, do not rush to check it immediately in operation, make sure that the work performed is correct. What is recommended to do experts for secure work On the milling table:

• It is advisable to install a protective screen on the table top, it can be your own design or an industrial sample.
• Be sure to check for the emergency button to stop the electrical equipment, it should be in the form of "fungus" and located in the zone of the wizard, so that it is possible to press it with the body body.
• Equip the working area with light illumination.
• When the milling table is used for frequent shifts of the cutter to perform work, it is recommended to equip it with an automatic cutter lifting device.

In the equipping of a homemade milling table no restrictions, the requirement for them is one thing: an increase in the safety and effectiveness of the work carried out.

The milling table will facilitate your work and will help increase the accuracy of processing blanks. You can buy ready, but you can make a milling table for a manual milling with your own hands, applying the skills of working with a tree. We have prepared enough detailed step-by-step instructions for the manufacture of the table.

The essence of all the designs of the horizontal milling table is one, the idea is understandable - you need to think over it for yourself and fulfill, given your capabilities. And in the end, get a machine that allows you to make a much more careful processing of the workpiece and produce operations previously seemingly complex for manual milling.

Decide with the size of the working surface, pushing out the dimensions of the processed blanks and free space in the workshop. Start with a small one - build a simple worktop, laying up the ability to upgrade in the design. Work on it and gradually bring to mind.

Make a tabletop

The simplest table for the milling is a separate workstop, placed on joinery or between couches. The device costs a penny and is made in a few hours, but will allow to produce a significant proportion of the same operations as a multifunctional machine. It will take only MDF or birch plywood with a thickness of 19-25 mm. It is better suitable plastic panel that has a smaller friction resistance, and the plate laminated on both sides does not be swollen during operation.

Expand the exact right corner of the corner on the circular saw, cut the parts according to the sizes and pass the ends.

Cutting scheme: 1 - main stove; 2 - the basis of the stop; 3 - front wall of the stop; 4 - Kosyanka (4 pcs., Dimensions for 19 mm plywood); 5 - Tsarga (2 pcs.); 6 - side plan; 7 - Planck connective (4 pcs.)

Council. Before opening, measure the thickness of the sheet material, which often differs from the standard. Make amendments to the drawings, excluding problems with building construction.

Remove the plastic lining from the sole of the mill.

Spend a line in the middle of the plates and set the label by retreating 235 mm from the edge.

Place the lining so that subsequently the main milling chain regulators turned out to be closer to the edge of the table. Align a visual lining center with a marked point and take the place of drilling holes for mounting screws.

Determine the location of the center for soles with equidistant screws.

To base with asymmetrically located screws, measure the lining diameter and the distance from the outer circle to the sole cut.

Apply with a pencil risk in the middle of the beveled side, calculate the distance from it to the center:

• S \u003d D / 2 - (D - H)

Position the cut perpendicular to the middle line and mark the center of the sole.

Start the location of the mounting screws.

Remove the holes for fastening and under the milling cutting, deepening. Seam in the base and the front wall of the stop semicircular cuts.

Drink out the bends of the electrolyze. Make auxiliary frequent feeders perpendicular to the edge of the part, slightly not arguing to the markup line. Then lead the pylon a little closer to the contour line - the pieces will fall out, without preventing the movement of the canvas. Seek cutout wrapped around the pipe with a skurt.

Secure down the table tops connecting plates.

Spread all blanks and secure additionally with screws. Pick up the screws longer than regular plywood on the thickness of the plywood and install the milling plate from the bottom.

1 - side plan for fastening clamps on goats; 2 - Tsarga; 3 - divided guide holes; 4 - front wall of the stop; 5 - self-tapping screw 4.5x42; 6 - Kosyanka; 7 - Stop base

Secure the table on the goats of the clamps, fix the position of the stop clamps and proceed to work.

Make a solid base

The worktop can be installed on a small height frame, sufficient to place the mill. The portable table is stored on the rack, and it is fixed to the workbench. If you are often frequensed and in the workshop there is a free place, add the supporting tubes to the table top and get a full-fledged machine.

Put the housing elements according to the size of the 820 mm high, or change them so that the table top level is on a par with other equipment.

Frame details: 1 - outdoor side panel; 2 - internal panel; 3 - rear panel; 4 - base

Put the tabletop with the back side up. Install the side panels sequentially and screw them with screws, after driving the guide holes. Secure the base, shift the frame to the front side down, align straight corners and set the two rear panels.

At the end, attach wheeled supports to the bottom of the housing through roofing screws. Place the wheel mounting platforms are not closer than 20 mm from the edges.

1 - side rack; 2 - wheel support; 3 - bottom; 4 - internal rack; 5 - Rear Panel

Use free space in the couches to solve the problem of storing tools and consumables.

Cut the mounting plate

Get a larger milling cutter due to the placement of the tool on a plate with a thickness of 4-6 mm from duralumin, getinax or monolithic polycarbonate.

Cut from the leaf square with a side of 300 mm, put it on the workbench. Stick on top of the plastic soles of the milling bilateral scotch tape, putting it in the middle face up. Drill the same diameter as the fastening screws, drill holes in the plate using a plastic lining as a pattern. Remove the sole, make a crumpled or a large drill of the recess under the hats.

Screw the plate to the disconnected milling, insert the 8 mm drill to the collet. Lower the tool housing before touching the surface drill and check the cartridge, noting the center. Unscrew the plate and hide the hole with a ring saw.

Place the plate on the worktop and circle the contour. Draw and cut the cutout by entering the electrol-free web through the drilled hole. Hang the ends with a file with a grinding eye.

Fix the clamps thin planks around the outlined circuit.

Clamp a copy mill with a bearing in the Cangga, set the depth of milling, respectively, the thickness of the mounting plate. Swipe the milling in a few passes, then add a micrometric regulator of a 0.5 mm milling and execute the final approach.

Drill through holes under the screws and expand them from the reverse side of the table top with a drill by 11 mm under self-locking nuts. Clean the surface and install the nuts on the epoxy glue, aligning the screwed bolts.

Pick the mounting plate under the cut, put it in place, drill the mounting holes and sprinkle from the front side. Attach the item to the sole of the millingrer, insert the tool in the worktop and tighten the screws. Check that the plate is flush with the plane of the table top, if necessary - compensate for the errors with lining washers.

Improve the emphasis

For a faster and convenient setup of the machine, make a parallel side stop and add the machine with a rotary focus, helping to process the ends of narrow parts. The latter can be taken from the stationary circular saw. Cut into the surface of the plate aluminum guides with T-shaped profile. For the manufacture of cutouts in the tabletop, use the milling or circular saw with a groove disk.

Lightly round the top corners of the grooves. Cut the profile in size, drill the holes along the diameter of the screws, treat them with a zenkovka. Insert the details in the groove, make thin holes and tighten the secret screws.

Drive up 7 mm holes at the bottom of the stop, pick up bolts with a hex hat and plastic handwheel with nuts.

Install the guide profile in the front strip of the stop to secure the presses, auxiliary linings and protective devices.

Cut from plywood cover with a hole in the center, secure it on the shocks located near the cutout of the longitudinal stop. Connect the transition fitting and connect the vacuum cleaner when working on the milling table.

Add a safety shield to the slope, made from plywood trimming and plexiglass strips.

To perform oblong cutouts, drill 7 mm holes at the specified points, connect them with tangents and make feeds with a jig.

Make homemade fittings and fixtures required for milling small elements.

Climate comb can be made of maple wood, choosing a plot with a straight line of fibers. Scrolls between crests perform on a circular machine:

1. Set the height of the cut 50 mm.
2. Stop the width of the cut in 2 mm.
3. Make propyl.
4. Take the billet back with a manual pusher.
5. Turn over the board 180 °, cutting on the other side.
6. Slide the focus on 5 mm, repeat operation.
7. Move the focus again and make the cuts across the workpiece.

Fix the fittings on the guide with bolts and nut-las.

1 - stopper; 2 - clamping comb; 3 - protective shield; 4 - aluminum guide; 5 - Pipe for a vacuum cleaner

Collect the surfaces of the details, especially in places where processed blanks will be undergoing in the process of milling. Clean the machine from dust and cover with oil.

1 - retractable box for cutters; 2 - Trapezoid groove for stop

Let's summarize the project

We needed materials:

1. Plywood: 1600x900x19 and 2100x1410x19 mm.
2. Plastic 4x30x30 mm.
3. Several dozen screws.
4. Aluminum guides - 2.3 m.
5. Wheel support with brake - 4 pcs.
6. Glue joiner and epoxy.
7. M6 bolts with nuts.

It was useful for the ability to hurry and think through every step, accurately place and cut blanks, or a desire to learn this. The result was a good milling table for small money. In the future, it is worth thinking about equipping the machine with a switch and a mechanism for adjusting the height of milling.