Dear experts! Since childhood, I dreamed of working with wood, but it still did not work out. And now, by his 40s, he has matured.

I want to organize a small production of chairs made of solid Caucasian oak, beech, ash with bent wood elements.

Please, friends! Please, tell me what kind of equipment you need? Minimum set ...

Thank you in advance)

From SW. novel

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Rjbertovarta

Rjbertovarta

Somehow it does not fit one with the other. Don't you think?

First you need to acquire the necessary knowledge and skills, and only then dream of an enterprise. Make at least one chair for yourself.

By voting. It's up to you to decide whether or not. The success of the enterprise depends to a greater extent on your capabilities than on the market conditions. No one except you knows for how much, on what, how and for whom you are going to produce products and to whom to sell them.

Experience is like a hobby .. I made a bed for my son. In his youth he worked on cutting slats.

Rjbertovarta

Rjbertovarta

Was the bed made of solid wood with elements of bent wood? Before thinking about production, you need to study the subject itself. Search the net for materials and carpentry forums. Perhaps it would be better to start working as an apprentice in the production of interest, half of the questions will disappear at once.

In general, everything is elementary. Make a couple of chairs. Sell ​​in your region. Find out from the buyers what they liked, maybe they still need it, or what design, let them recommend you to friends. Place an ad, custom-made furniture, attach a photo of what you did. If you trample, you make out an individual entrepreneur and buy a website with a beautiful design. How do you stop coping with orders, hire people and rent premises for a workshop. By this time, you will already know what equipment needs to be rented or leased, and you will be able to calculate the profitability of the enterprise, besides, you will already have some of the necessary funds for development.

It will take off or not, it all depends on the directness of your hands and enterprise.

Thank you!

Rjbertovarta

Rjbertovarta

To work you need:

3. Tenon cutter / manual router.

5. Desktop jigsaw

Thank you for answering you. We have good raw materials in the south, oak, beech at good prices. As I already said - the experience is not great for cutting slats worked. Well, plus all my life I have been making something (crafts, etc.)

Now I am trying to understand whether it is worth starting this business.

But such forms without bending can not be achieved ??? I want elegant, airy chairs ...

Is this just steamed bend ??

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brain1

brain1

Thanks for the answer. Yes, interesting, please write

Rjbertovarta

Rjbertovarta

Prices for Juno's chair in leather and black color:

The latter is the "garage" manufacturer.

What kind of wood is that "garage" made of? At this price, I would give such chairs and beech class 1

Rjbertovarta

Rjbertovarta

Bend a tree? Well, figs knows, I would prefer to cut the shape out of the array.

To work you need:

1. universal machine: planer, thickness gauge, circular. You can find a used one and then bring it to mind, or immediately buy a good one, not some Kraton, but a normal Jet-type apparatus

2. Miter saw. You can do without it, but it is very useful in the household.

3. Tenon cutter / manual router.

5. Desktop jigsaw

I will not tell you about cutting and sewing. A lot of clamps are needed. Patterns. Good raw materials and good premises.

And try it, if after half a cube of spoiled wood you at least don't saw off your fingers - that's good.

In general, you don't have to go into a tree without knowledge. I tested it on my own skin. Everything seems to be working out, everything seems to be good ... But bam and it burst. Why? Or went to jar ... KNOWLEDGE AND EXPERIENCE are needed.

pevgen

pevgen

Is the universal Corvette machine good?

Personal finance- just about the complex .

Rjbertovarta

Rjbertovarta

Stretch the connections - it will be good.

In any case, for his money, he is completely nothing for himself, he will go around the house.

For industrial production, I would still take a separate gage.

pevgen

pevgen

Thank you! Is Reimus obligatory? If the material is good, a simple planer won't work?

It won't work. A thickness gauge is needed in order to get material of the same thickness from different boards.

You can make the first batch on the Corvette. As a start for little money, it will pay off. Then attach an Uzbek to him and let the picket fence cut.

For a picket fence, the machine is just right)))

However, I have on it + a Korvetovskaya end saw made:

1. Workbench in the workshop
2. Multiple doors
3. Stools in the house
4. Window frame in the workshop, cover with linseed oil - it's not a shame to put it in the house
5. Drying cabinet
6. Writing desk (the child built himself)
7. And so, on the little things of every canoe.

• How much can you earn on the production of wood furniture
• What documents are needed to open a business for the production of wooden furniture
• Do I need permissions to start a business

Natural wood furniture will never lose its relevance. The demand for wooden furniture shows stable growth from year to year, despite the fact that there are many furniture made from alternative materials (glass, plastic, metal). The main reasons for this are high environmental friendliness, the absence of toxic impurities, moreover, the tree carries positive energy and warmth.

Assortment of production from natural wood

Wood is the best raw material for making furniture for the kitchen and children's room.
That is why a properly organized business for the production of wood products will always find its client. The list of products that can be made from wood is very diverse:

• Tables;
• Chairs;
• Furniture for restaurants and bars;
• Gazebos and furniture for summer cottages;
• Doors and wall panels;
• Sofas and armchairs for offices;
• Cabinet furniture;
• Kitchen sets;
• Playgrounds;
• Game tables (billiards, poker);
• etc.
  

What taxation system to choose for a wood furniture business

The organizational and legal form of an enterprise for the production of wood furniture can be either an ordinary individual enterprise or a limited liability company. For small workshops, at the initial stage, an ordinary individual entrepreneur is quite suitable, since registration of this activity (as well as closing) is many times easier and cheaper than opening a legal entity (LLC). But, individual entrepreneurs cannot create their branches, large firms are not so willing to work with them, and entrepreneurs have more risks of losing personal property (in case of lawsuits) than legal entities (which only risk the property of an LLC).

Therefore, with the enlargement of the business, registration of an LLC promises a lot of advantages. As a taxation system, the most optimal is a simplified taxation system - STS, 6% of revenue or 15% of profit... The use of the simplified tax system exempts the company from paying income tax, property tax and VAT. Transition to this special. the regime is carried out directly at the time of registration of a business on the basis of a notification.

What is the OKVED for a business for the production of wooden furniture

When registering entrepreneurship, the OKVED code must be indicated in the application. The following codes are suitable for the production and sale of wooden furniture:

• 36.12 Manufacture of furniture for offices and trade enterprises;
• 36.13 Manufacture of kitchen furniture;
• 36.14 Manufacture of other furniture
• 51.47.11 Wholesale of household furniture;
• 52.44.1 Retail trade of furniture;
• 52.44.5 Retail sale of wood products, cork and wicker products;
• 52.61.2 Retail trade carried out directly by means of television, radio, telephone and the Internet.

If you open an individual business, then in the application you should indicate all the OKVEDs for which you plan to work (you can at least 30, it will not be superfluous). If you register an LLC, then you can specify only one code, since the charter of the LLC will state that the Company can engage in any kind of activity that does not contradict the legislation. As for the license. Compulsory licensing and certification of manufactured furniture is not established by law. But, some enterprises voluntarily issue quality certificates for their products (to increase sales). In this case, compliance with such norms and standards as:

• GOST 16371-93 “Furniture. General technical conditions ";
• GOST 28793-90. Furniture. Tables. Determination of stability
• GOST 28777-90. Furniture. Test methods for cots
• GOST R 50051-92. Furniture. Chairs. Determination of stability
• GOST 19917-93 “Furniture for sitting and lying. General technical conditions ";
• GOST 19194-73 “Furniture. Method for determining the strength of fastening of furniture stool legs ";
• GOST R 54208-2010 “Protective and decorative coatings on furniture made of wood and wood-based materials. Classification and designations ".
• GOST 13715-78 “Joinery Plates. Technical conditions ";
• GOST 30255-95. Furniture, wood and polymer materials.

What equipment to choose for the production of natural wood furniture

To organize a full-cycle furniture production, you will need to purchase: a thicknesser, a planer, a drilling and grooving machine, a circular saw for cutting a wide board, a milling machine, a grinding machine, a turning and milling copying machine, a spray gun, a drilling and filler machine, an edge banding machine, etc. auxiliary equipment. The main supplier of equipment is China and Taiwan.

How much money is needed to start a business for the production of natural wood furniture

Estimated costs for the purchase of equipment for organizing the production of full cycle wood furniture are 700 - 1000 thousand rubles (including auxiliary equipment).

Raw materials used for furniture production

For the manufacture of wooden furniture, ready-made furniture boards or an edged solid board are used. The most popular types of wood are: pine, oak, beech, hornbeam, alder, birch, larch. Sawed and dried boards are purchased from forestries, timber industry enterprises and private firms.

One m3 of edged pine boards will cost about 6500-7500 rubles. Particular attention should be paid to the production of paintwork. The varnish protects the wood from external influences, increases the resistance to moisture, thereby increasing the service life of the furniture. For best results, the wood is varnished at least three times, drying thoroughly after each application.

Expert tips for creating natural wood furniture

A step-by-step plan for starting a wood products business

The size of the premises for organizing the furniture business directly depends on the planned production volume. If we are talking about a complete production cycle (and not a “garage version), then the following departments are required:

1. Production workshop - a place where woodworking machines and other equipment will be located;
2. Assembly shop - a place for assembling wooden furniture from pre-prepared parts;
3. Paint shop - a room for paint and varnish works;
4. Dryer or drying chamber;
5. Warehouse for finished products / warehouse for raw materials;
6. Production staff room;
7. Restroom, shower room;
8. Premises for administrative staff and sales managers.

The requirements for the production area are standard and require heating, water supply, ventilation, a 3-phase network, and a fire safety system.

Manufacturing technology and manufacturing of wood furniture

The full cycle of wood furniture production includes the following stages: Stage 1. Preparation of a working sketch. At this stage, technologists are developing three-dimensional models and working drawings of the future product.

Stage 2. Wood preparation for production. At this stage, the type of wood is selected, as well as the drying of the solid wood for 10 days until its moisture content drops to 80% of the original indicators.

Stage 3. Dissolving the furniture board with a multi-saw machine. At this stage, the bark is removed and the board is cut to the specified dimensions.

Stage 4. The cut-to-length machine removes knots, resin pockets, curves and other defects.

Stage 5. Splicing bars lengthwise - preparation of lamellas. Wooden blanks are laid out on the table, aligned along the edge and pressed with a press from above and on the sides. Upon reaching the programmed length, the lamellas are cut and sent to the press.

Stage 6. Bonding lamellas. The lamellas undergo double-sided grinding and glued on a fan press, taking into account the guiding fibers. The gluing time is 40-50 minutes.

Stage 7. Forming the shield of the desired size using a band-dividing machine.

Stage 8. Planing lamellas from both sides on a thicknessing machine.

Step 9. Sawing the furniture board to the required thickness using a sizing and grinding machine.

Step 10. To create additional strength, the solid wood is trimmed with veneer.

Step 11. Reamer of the mounting holes on a drilling and filler machine. The production of individual pieces of furniture is carried out on automated machines according to the specified parameters. These machines make all the necessary cuts, cutouts and veneer edging.

Step 12. Finished products are subject to control checks for defects and defects.

Stage 13. All parts are sanded 3 times for perfect smoothness of the product.

Stage 14. Furniture varnishing and painting in accordance with the specified design.

Step 15. Drying of the product.

Stage 16. Packing the product and sending it to the finished product warehouse. In addition to the full cycle, there is also a short production cycle. This is when ready-made dried panels are used as raw materials for the production of wood products, which are polished, sawn into certain parts, assembled and varnished.

Staff The mandatory staff of even a small enterprise for the production of wooden furniture includes:

• constructor-designer;
• technologist;
• carpenters-machine operators (from 4 persons);
• carvers;
• auxiliary workers (from 2 people);
• Sales Manager.
  

Also, the company will need an accountant, a cleaner, a personnel officer and a lawyer. However, most small businesses outsource these workers to a reasonable cost. It is not profitable to arrange such employees for a full-time job, with small production volumes. conclusions Organization of full cycle wood furniture production is a very complicated matter. The project manager has to solve such important issues as: selection of qualified personnel, staff motivation, selection of high-quality wood and paints and varnishes, purchase of expensive equipment and tools, study and implementation of carpentry technologies, regular retraining of production personnel, management of sales, processes, people and much more. It is for this reason that many inexperienced beginners in this field will inevitably collapse. According to some market players, the best way to study the industry with minimal risk is to organize the business in a somewhat "truncated form". For example, you can only design furniture and entrust the manufacturing processes to an experienced artisan. The key task of organizing a business will be to find a responsible and competent partner.

How are chairs made and is there any sense in such an enterprise, if we consider it as a private business? The result is also tangible. After all, wood can "wear out" over the years, fashionable accents change, and with them the demand for chairs in different stylistic directions grows. What is the technology for making a chair from wood and what is required for this?

Stages of making a chair with your own hands

• Cut edged boards into blanks for chairs

The first stage is the obligatory cutting of the board into separate elements (blanks) that will be required in the future. For this, special multifunctional machines or saws are used, it all depends on the manufacturing technology of chairs in a particular place (house, production workshop).

• Cut to curves, additional blanks

A minimum is required, since the usual one is inappropriate in this case. After all, the parts have curved shapes, and the workpiece should be brought closer to the ideal.

• Cut wood to length

Next, there is the manufacture of blanks for legs, tsars and projectiles for a certain length. The manufacturing technology of a chair in production in this case involves the use of.

Cleaning of workpieces for finishing, full-fledged production of legs, tsars, projectiles, etc. Simultaneous grinding of parts ready for assembly is also carried out. In production and in mass production, you can use a special machine for chairs, which is multifunctional and makes it possible to simultaneously carry out several actions.

In order for the subsequent connection of the grooves to the tenon to be successful, it is required to clean the parts, in particular the grooves themselves. A great helper is a multi-spindle machine, and for private craftsmen, hand tools are quite useful.

• Rounding of thorns

The milling machine will help to process the studs, which are located at the ends and have a rounded shape. This is necessary for all elements of the future chair of any shape, so that the connection is of optimum quality.

• Preparing a place for dowels

An obligatory action, which is taken into account in the manufacturing technology of chairs, is the transverse, most accurate trimming of individual parts at the desired angle. It is carried out with the simultaneous processing of absolutely blind holes, which are required for connection to dowels. A cutting machine is suitable.

• Sanding simple and complex chair elements

Fine sanding of all elements of the chair is the last stage in the processing of the workpieces. This will give a smooth surface suitable for paint application. Grinding machines - the choice of enterprises and private workshops. For self-cleaning of products in a single manufacture of a chair, you can use a hand tool - a grinder, a miner or sandpaper.

• Assembling a chair from individual elements

At the end of the work, the chair is assembled, due to the connection of all parts into the dowel

Investments: from 715,000 rubles

Payback: from 5 months

Today there are many factories that manufacture office chairs. However, not everyone can boast of the reliability and quality of products. Therefore, opening an enterprise for the production of high-quality office chairs, with the right tactics and strategy, can bring income to a novice entrepreneur.

Business concept

When arranging the office, attention is paid to the correct choice of chairs, not only for the senior management of the company, but also for the staff. One of the most important characteristics of products is quality and convenience, because some employees have to spend 8 hours a day at their desk. The office chair got its name precisely because of its compliance with these requirements.

It is planned to open an enterprise for the production of office chairs. The main buyers will be individuals who purchase furniture for personal use, as well as companies that carry out bulk purchases for office furnishings.

The manufacture of any chair begins with the development of the design. It should be in line with current fashion trends. At the same time, you should not dwell on one option, you need to develop a line of products. Then the buyer will be able to choose a product that fits the interior.

At the next stage, the materials that will be used in the manufacture are selected. Usually, natural wood, metal are suitable for the production of high-quality furniture, very rarely - high-quality plastic. Here they are determined with fittings, components.

Another stage of the production process is the assembly of the frame base, the installation of mechanisms with the help of which the height will be adjusted, the back of the chair will be lowered or raised.

Then the back and seat are stuffed with soft materials, the frame is sheathed with fabric. It can be natural or artificial leather, suede, cotton, dense knitwear, etc.

After the chair is ready, it is sent for a reliability and quality check. Only then is it packed and transferred to a warehouse for storage or immediately delivered to the buyer.

What is required for implementation?

Opening any business requires drawing up a competent plan, which reflects all aspects of the activity, starting from the amount of initial investment, ending with the ongoing promotional activities, the estimated amount of net profit, payback periods.

You also need to find and rent a suitable premises, purchase equipment, and select personnel.

In order to produce high quality products, the appropriate equipment should be purchased. Especially when the company had just opened. In order to save money, start-up entrepreneurs often buy used equipment, missing the point that modern machines will not only allow them to master new technologies, but also increase productivity. This is due to the fact that most of these devices operate in an automatic mode, so there is no need to hire a lot of staff. It is enough to involve several people in the work, who will submit the material, regulate the work of the machine.

For the production of chairs, you will need edge banding machines, machines for sawing metal blanks, copy-milling machines, overlocks, sewing machines.

Step-by-step startup instructions

1. check in. Since not only individuals, but also enterprises will buy ready-made chairs, it is necessary to register the activity by choosing the status of a “limited liability company”. Then it will turn out to work with clients on non-cash payments. OKVED choose 36.11 "Manufacture of chairs and other furniture for seating." It is also necessary to obtain permits from the fire authorities and SES. The manufactured products will need quality certificates. GOST, which regulates this direction - 19917-93 “Furniture for sitting and lying. Technical conditions ".
2. Premises. For the production of armchairs, it is necessary to rent a room with an area of ​​at least 110 m², divide it into zones: production workshop; warehouse of finished products, materials; offices of administrative staff. A mandatory requirement is the availability of a vehicle entrance for loading finished products and unloading materials. The monthly rent will be approximately 80,000 rubles.
3. Equipment and materials. Of the equipment you will need (the approximate cost is indicated in rubles): a machine for drilling holes - 40,000; format-rasterizing machine - 150,000; compressor - 18,000; pneumatic equipment - 20,000; metal cutting equipment - 25,000; Bulgarian - 12,000; welding equipment - 20,000; equipment for grinding and polishing metal workpieces - 15,000. Total 300,000 rubles. As for the components, you need to purchase accessories (handles, wheels, etc.), lifting mechanisms. You will also have to purchase high quality metal, fabric for frame sheathing, stuffing material (polyurethane foam or foam rubber). The total cost of components and materials will be approximately 300,000 rubles.
4. Staff. Due to the fact that the equipment will be used high-tech, it is necessary to select the appropriate personnel. Employees must be proficient with such equipment, and also quickly assemble furniture from ready-made parts. It will not be superfluous for everyone to undergo preliminary training. Also, the company will need movers, packers, a marketer, an accountant.
5. Advertising. The main advertising sources will be the Internet, various furniture directories, leaflets, articles in newspapers and magazines. If an organization makes a wholesale purchase, you can provide a discount for it. For example, every 20 seats are free or with 50% savings. Your own website is a powerful source of information about the company and its activities. Even despite the fact that a significant amount of money will have to be invested in the resource, its effectiveness will be noticeable in 1-2 months.

Financial calculations

Start-up capital

Monthly expenses

How much can you earn?

The cost of an office chair will depend on the type of materials used in production, the model and other characteristics of the finished product. For example, the price for middle-class armchairs varies from 3,000 to 15,000 rubles or more. Even if the company sells 100 seats every month at 5,000 rubles per unit, it will reach a monthly revenue of 500,000 rubles. Accordingly, net income less operating expenses will be approximately RUB 98,000.

Payback period

The payback period for such a business will be from 5 to 8 months. This is an excellent indicator for a production of this scale.

Business features

The main challenge that a budding office chair manufacturer may face is finding reliable material suppliers. And if problems should not arise with frame components, then it will not be easy to find not only a responsible, but also a profitable supplier of natural fabrics.

At the very beginning of the activity, it is necessary to focus on strengthening the position of the company in the market of a particular settlement. This will require the most profitable presentation of products to customers. Therefore, advertising is one of the most important directions with the help of which it will be possible to realize the set goals. This will make it possible to achieve success in the production of office chairs.

Conclusion

Despite the competition in this type of activity, high-quality production of goods will undoubtedly bear fruit. The main thing is to correctly approach the implementation of a business project and take into account all the subtleties of the case.