Cold forging is impossible without special blacksmithing equipment. Let's look at the types of devices and figures that can be obtained with their help. We have prepared for you drawings and thematic videos. We will also consider the sequence of manufacturing the machine for cold forging with their own hands.

If you are just going to organize a cold forging workshop and want to avoid large expenses, the independent manufacture of machines and devices will help create your little business without excessive costs.

Main fixtures and machines

Cold forged machines are designed mainly for a flexible arc or an angle, as well as for twisting. They can be manual or with an electrically driven.

The main types of machines and fixtures for cold forging:

• Gnutik
• Twister
• Snail
• the globe
• Wave
• Flashlight

Device "Gnutic"

Purchased or made independently "Gnutik" is a universal device that allows you to get an arc or an angle of a rod. It is a base with a slider, which is focused with an angle (90 ° or other, as needed) and two cylindrical fixed stops. By moving the slider and the corner stop, the rod bends at an angle. To obtain an arc, a third cylinder is provided, rotating on the side opposite to the corner.

The device can be performed on a horizontal or vertical platform.

Axonometry of the GNUTIC devices - vertical location

To squeeze the dimensions, bring the bottom line of the bottom of this "Gnutka".

Planck Nizhnya

This device is universal. With the help of the nozzles on it, you can not only bend, but also cut, and piercing holes. But this will already be the next step.

Obtaining an arc on "Candy"

Getting an angle on "Candy"

So the homemade "Gnutic" looks like:

Device "Twister"

Twister is a tool for twisting rods, mostly square section, along the longitudinal axis. This simple fixture can be manual and with an electric drive. Principle of operation: Both ends of the rod are fixed, then one fastener begins to rotate, twisting the metal to the necessary form.

Exterior of the purchase of manual "twister"

Check out the photo of the homemade "twister" with an electric drive collected using the used electrical equipment in use:

For the manufacture of "flashlights" and "cones" there is a special machine, but for a start, you can also use "twister", as shown in the video (English-language, but everything is extremely clear).

Video: How to make a blank under the "flashlight" on the "Twister"

Device "Snail"

The "Snail" tool is designed to obtain curls (or spirals) and "currencies" (S-shaped parts). There are various designs.

One of the design options: 1 - LEMEkh Snails; 2 - the base of the machine; 3 - clamping roller; 4 - lever to control the clamping roller; 5 - fastening the base; 6 - finger for lemheov fixing; 7 - grooves for a native roller; 8 - axis control lever; 9 - spring for pressed roller; 10 - retainer for the workpiece; 11 - Lemche Lemeh Snail; 12 - the main axis; 13 - Levers

As a result, such a device should be obtained:

Another light design to bend rolled by a cross section to 12 mm:

1 - Snail segment; 2 - eccentric; 3 - handle; 4 - base; 5 - guide polishes; 6 - axis; 7 - slider; 8 - Axis Nut; 9 - axis fastening roller; 10 - roller; 11 - drive ax; 12 - guide eccentric; 13 - central snail segment; 14 - bars of eccentric; 15 - the main leg; 16 - connecting stall segments pin; 17 - correction screw; 18 - Snail segments coupling ear

Often, the device "snail" is done on the support, especially if you need to bend thick rental.

Several useful video materials on homemade machines "Snails".

Manufacture of snail

Work machine

We will talk more about such structures below.

Device "Globus"

Such a device looks like school transport and is intended for the manufacture of arcs with a large bending radius from the strip, square, a circle or hexagon. At first, one end of the workpiece is fixed by the bend, then it bends along the entire length of the template. The principle of action is something similar to the operation of the sealing machine for conservation.

Appearance of the device

On video work on "Globus"

Using exclusively muscular strength, a large diameter arc can be made on a template screwed or welded to the workbench. It is good to bend the strip, the pipe is thin-wing, etc.

Template

Device "Wave"

Get wave-like products from the billet of a round, square, hex section or tube can be on the device "Wave". The deformation of the workpiece occurs between the vertical rolls by scrolling.

Wave fixture and products obtained

Device in action

Fixture "flashlight"

On this machine, the billets of "flashlights" or "cones" elements are manufactured, which may consist of 4, 6, 8 and more rods. According to the principle of operation, the machine is similar to "Twister", but here the blanks bend around the guide shaft, which forms a more correct and accurate configuration of the product.

Fixture "flashlight"

Work fixture for the manufacture of "flashlight"

Fixture for cold forging element "CHOMUT"

The cold forging element "CHOMUT" is designed to be fixed between other elements of the design.

The device for flexible "Clamp" can be performed by the accompanying drawings.

Devices for the execution of "goose paws"

"Goose foot" - flattening with the application of beautiful notes of the ends of the billets to give greater elegance of the design or in order to reduce the thickness for various connections.

End of elements are decorated with "goose paw"

This operation can be performed using a machine with a matrix or device and a heavy blacksmith hammer on anvil. Both options we give in the form of video materials.

Machine for the manufacture of "goose paws"

Fixtures for forging "Goosepads"

Detailed process of manufacturing stamp

Below the rolling machine for performing the same operation.

The machine for rolling "goose paws" (the distance between the rollers is adjustable).Materials for rolling machine: gears and shafts - Spare parts from the combine used

Operating principle

Production of "Snail" with a drive

"Snail" with an electric drive facilitates the manufacture of curls and "currencies". This is especially valuable when the work is not "for the soul", but for the manufacture of a large number of one-type products on a stream when working to order.

Below are the stages of the assembly of the machine for the gib rod with the maximum cross section of 10x10 mm. The engine capacity of 0.5 kW / 1000 rpm works at the limit of its capabilities. Performs 6 rollets of the shaft per minute. Snail segments are drawn from a round blank of Article 45 without heat treatment with a height of 25 mm and a thickness of 20 mm. The snail is nailed on the shaft on the bearings from the rear wheel of the motorcycle - 7204. The supporting roller is assigned to a rush to the groove. Pulleys are installed between the engine and the gearbox.

Below are the drawings of the snail segments.

Element snail 1.

Element snail 2.

Snail element 3.

Central Element Snail

For a more massive rod (from 12 mm), the engine power should be more kilowatta. The photographs below show a 2.2 kW engine machine, 1000 rpm, giving an output to the shaft of about 10 rpm. This is a machine for professional use. The used gearbox was applied, the matrix is \u200b\u200bcut out of the billet with a thickness of 30 mm - the most time-consuming process.

For cold forging, there will also need an anvil and hammer. Mountain is not needed, it is required only for hot forges.

Tip! Before starting work, draw a sketch of the future design to a variety. It will help to adjust the elements and not confuse when assembling.

Business tasks:

• Organization of production of elements of art forging and finished products;
• Getting maximum profit with minimal labor costs.

Our concept of "finished business" includes:

• Recommendations for the selection of equipment;
• Recommendations for industrial area;
• Examples of finished products;
• Calculation of costs and profits.

To date, elements of artistic forging are used everywhere in the manufacture of fences, fences, window grids, garden furniture and other things. It is no secret that for the rapid manufacture of products of mass demand, decorated with artistic forging, it is beneficial to apply standard decor elements. As a rule, these elements are made by the method of "cold" forging - and their purchasing price, even with the extensive market of sales, is satisfied with high. Thus, the appearance on our market of affordable and high-quality equipment makes business for the production of blacksmith products by the method of cold forging all more attractive.

Sale of finished metal products, as well as the provision of metal processing services - type of business, which is quite forces to small and medium enterprises, because With the right selection of equipment does not require large capital investments and significant production areas.

To organize the modern and technological production of blacksmithing elements, we offer forge-free equipment to buy several options for completing the workshop. It is very important to cover the maximum widely performed operations - for the production of elements of various shapes and sizes. Depending on the equipment you choose the list of manufactured products will change.

In addition, at your request, any kit can be reformed (in the case of other equipment units in our warehouse).

Offer 3 options for a set of forge For the production of forging elements of various shapes and sizes.

On our tools and machines, you can produce different products: Volutes, rings, torsion, "baskets", peaks, "goose paws", arcs and arches, clamps, texture applying; Also kits for picking finished products (sections of fences, stairs, railings).

Depending on the equipment you choose, the list of products will change, as well as the options for finished products.

Option 1: Buying equipment in the amount of 77500 rubles. Revenue from 158,000 rubles per month.

Option 2: Buying equipment in the amount of 643250 rubles. Revenue from 775110 rubles per month.

Option 3: Purchase of equipment in the amount of 1529700 rubles. Revenue from 1281490 rubles per month.

For a long time, people have learned to make a fine-shaped product from metal. It can be suitable lights, visors, fireplaces elements, wrought-iron furniture, canopies and fences. Until recently, such products were created in the process of painstaking and complex work of the blacksmith.

To date, modern equipment has appeared on the market, with which you can create forged designs without heat heating. The advantage of manual cold forging is that now for work with metal it is not necessary to own some kind of complex technology and make physical efforts. It will be enough to know how the equipment works, and how to use it correctly.

Handmade Cold Metal Forging Equipment

Most often, machines, press and other special devices are used to make forged products.

With the help of various handheld equipment for forging, you can make separate decorative elements and collect complex forged structures in the form of fences, wickets, gates, etc.

Hand tools for forging. Price

For the manufacture of complex forged structures, professional equipment with an electric motor or hydraulics is used. The most affordable in use is the price of a hand tool for cold forging, which can be bought in specialized stores.

Manual machine for flexible curls of the Ministry of Consolidation V. 1 Allows to make basic forged products of various configurations. Its kit includes support for working with long blanks, clamping eccentrics for a square and stripes, mandrel for the manufacture of curls. The price of equipment is from 19,700 rubles.

Hand tool longitudinal twisting MZ-T R. Created for functioning in domestic conditions. It is used most often with the aim of making various sorts of lattices, metal forged fences, railings, when finishing loggias and balconies. The kit with the device includes special mandrels for twisting squares and strips. It is the MZ-T R 16 920 rubles.

Manual equipment MV20-12.With which the flexible metal elements are flexible with a small cross section (stripes, rods, wire, etc.). Suitable for modeling and other works with a subtle material. The price of MV20-12 machine - 6 390 rubles.

MV10-6 - This is a small hand tool that is convenient to bend metal into a ring or arc. It is used in the manufacture of flower stands, sconces, chandeliers and other lamps. Used stripes and rods, wire from black or non-ferrous metal with a diameter of up to 6 mm, 6x6 mm squares. To make it convenient to work, the machine was equipped with a handle with a length of 340 mm and a top roller with precise adjustment. Such equipment will be useful to homemade craftsmen when creating openwork products and metal structures, art metal masters, artisans, schools. It is mV10-6 - 9,045 rubles.

Manual MO5 -GX machine Designed for the easy and fast manufacture of the most popular elements in the forging - "Khomutov". When it is applied, large skills in blacksmithing are not required, as it is not at all complicated. The price of such a machine is 10,692 rubles.

Universal Bending Machine MV30-6X50 It will be convenient to use in a small workshop, in the country or in the garage for flexing metal profiles, pipes, squares, rods, strips. With it, you can make many options bending in different planes and different configurations. The tool for forging is equipped with comfortable stops and bending mandrels. It is mV30-6x50 - 11,385 rubles.

Manual pipe bending machine MO7-T G. It is an excellent solution for mobile work at the place of installation of the product. It can be used in the manufacture of the gate, gate, pergola, canopies, greenhouses and other light metal structures. The device can be bending the arches, rings, arcs from pipes of rectangular and square section, strips, rods, square. The price of pipe bender MO7-T G - 29 160 rubles.

Manual Universal Machine MV32-25 - This is a reliable and robust design, with which the pipes can be bent over any given radius. The tool will allow you to be cheap and easy to perform not only one-time, but also small-sector work on flexible profiles and pipes. The cost of MV32-25 - 44,820 rubles.

Machine BlackSmit. Mo. 4 A. - Kr. It is used in the manufacture of "baskets" and longitudinal twisting of products. The forging of a basket is made from pre-cooked blanks of the same length. Products on a plot of 500 mm are twisted, however, the length can be increased independently. The price of such a device is 35,577 rubles.

Machine "Snail" do it yourself

Some homemade craftsmen make manual equipment for cold forging on their own. Using the internet drawings, you can quite easily assemble the snail machine.

Required tools and metal parts:

First of all, it is necessary to apply the drawing of a spiral with three twists. After that, it is necessary to verify the dimensions so that the reinforced rod was placed in a diameter of 10 mm. Now you can proceed to the manufacture of the machine.

1. The plate is cut out of the steel sheet with a barglass: 130x130 mm and 100x100 mm.
2. Next, the sections of the three steel strips and a three-chamber rod are cleaned with eats.
3. According to the template with pliers, steel strips are bended so that three spirals of different lengths are obtained.
4. All items of the machine are welded according to the scheme.
5. Below in the center of the tool is welded steel pipe.

Welding work must be performed qualitatively, since it is precisely from them the life of the machine.

Conclusion

Despite the fact that the cost of machines, with the help of which metal forging is produced, rather big, some types of manual equipment are quite accessible. Those who have experience in such work and novice blacksmiths can easily choose an inexpensive version of a tool that will help create a detached product.

In addition, some types of machines can be made independently.

Professionally engaged in artistic forging? You make (or just plan to open your business and produce) complex products from forged elements (fences, gates, fences, fences, railings, lattices, canopies and visors, mangals, colors stands, wrought furniture and benches, etc.) ? Then you visited our site! Our company can offer you a full range of high-quality equipment for artistic forging BlackSmith., the official dealer of which is our company - Nevsky equipment!

Catalog of machine tools and equipment BlackSmithyou can see and download :

Examples of artwork products:

Brief video reviews for blacksmith tools and machines:

Full spectrum of hand tools for cold and artistic forging. This is a reliable and high-quality tool: for flexible curls, longitudinal twisting, for the flexible metal, for the manufacture of decorative elements by manual pressing method, for the bending of the corners and rings, for the manufacture of decorative "baskets" and torsion, for tightening and stretching the edges of the sheet metal, etc. d.

Blacksmith induction heaters for rapid local heating of blanks under the subsequent forging operation, or heat treatment of steel parts. Heating is carried out by electrical currents that are induced by a variable magnetic field. Heating is suitable for products from conductive materials. The main advantage of this equipment is high-speed heating of parts, as well as the fact that it makes it possible to heat a certain part of the workpiece.

A whole range of various machines for cold and artistic forging products. Used in serial and finely serial production of forged products. These are specialized multifunctional machines for:

• artistic rental I.flexible curls;
• longitudinal twisting and torsion;
• bending ringsmanufacturing "paws" and "baskets";
• pumping pipesrental "Rebords" on profile pipes;

And also machines for bending and cutting rod, square, hydraulic press for stamping of various wrought elements (for example, "BALASIN"), etc.

A series of cuneic hammers with a pneumatic reception (weight of falling parts from 16 to 25 kg). It will be useful both in small workshops and in brown production as an auxiliary equipment for forging for forgings from ferrous, non-ferrous metals and alloys. The main feature of the data of the Molotov: simplicity and reliability, convenient control system, high frequency and accuracy of impact, and also, which is important - low price (one of the lowest for blacksmithing equipment).

Excellent! Text on a green background - for good news :)

Machines for cold metal forging.

The company of fascinating is the official dealer for the sale of machines for cold forging metal.

There is a private warehouse in Moscow at ul. Veresaeva House 18, P.1, where the buyer can choose black forging equipment for cold forging, arranging in its technical characteristics.

We offer manual machines for Cold Forging Metal "Caro-Universal", Stalex, Blacksmithfor flexible elements of openwork metal products from the strip, bar, square.

Using a manual tool without heating, you can make parts of artistic metal products of the type of grilles and fences, interior items.

The tool is easy to maintain, does not provide an electric drive.

Manual tool can be used in industrial and individual private industries, both in stationary conditions and on the road, which is especially convenient when performing separate orders and restoration works.

The handmade tool allows from a strip, bar, a square of various sections without heating to produce arcuate, ring, curvilinear twisted blanks, produce cutting and riveting metal.

We give you the opportunity to master the production of real metal products under the "forging" at home, which will delight the eye with their design, and the variety of prefabricated form-its infinity.

Wide line equipment.