Angular spindle reducer for CNC machine. Angular gearboxes for CNC CNC
In the manufacture of products on processing centers, it is often required to perform operations in the horizontal plane. An effective solution to this task is to use angular gearboxes for CNC processing centers.
The principle used with this solution is the change in the angle of the axis of rotation of the tool with respect to the axis of rotation of the machine spindle. The torque from the spindle of the machine to the tool is transmitted through the gear gear.
The use of angular gearboxes allows to produce various operations: milling (for example, a groove under the lock), drillingings including at an angle or multi-spindle, saw saw, planing, etc.
The angular transmissions manufactured by ATEMAG - Germany are intended for use with all models of CNC processing centers. The range of output angular gear is designed to work with different load intensity. The use of angular transmissions will expand the functionality of your equipment. For a more detailed acquaintance with the line of corner transmissions, please contact our company.
The entire gamut of angular gearboxes can be divided into three groups depending on the intensity of operation and the transmitted torque.
- The range of angular gearboxes "Smart", the gearbox of this series is designed for a single-shift operation mode, plastic grease is used for lubrication. Maximum transmitted torque - 15 nm
- The range of angular gearboxes "FUNCTION", the gearbox of this series are designed for a two-chaired mode of operation, plastic lubricant is used for lubrication. Maximum transmitted torque - 20 nm
- The range of angular gearboxes "Ultra", the gearbox of this series is designed for a two-chaired mode of operation, a transmission oil is used for lubrication. Maximum transmitted torque - 22 nm
Corner gearboxes S M A R T L I N E
| saw Two outputs. Angle 90 ° type "DUO"
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| Corner reducer, drilling, milling, disk sawing 0 - 95 ° Type "Vario"
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| Corner reducer, drilling, milling, disk saw sawing, angle 90 ° Type "Extra" Max. Frequency BP. Input shaft 8,000 R.P.M. |
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Corner gearboxes of the F U N C T I O N L I N E
| Corner reducer, drilling, milling, disk sawing saw One output. aNGLE 90 ° Type "Mono"
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Corner reducer, drilling, milling, disk sawing Max. Frequency BP. Entrance shaft 10,000 R.P.M. |
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| Adapter adapter Tsang ER25, Tsang ER32, disk saw |
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| Corner reducer, drilling, milling four outputs. 2x for drilling / 2x for milling angle 90 ° type "Quattro" Max. Frequency BP. Entrance shaft 10,000 R.P.M. |
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| Corner reducer, drilling, milling, disk sawing saw Adjustable angle of inclination of the output spindle 0 - 100 ° type "Vario" Max. Frequency BP. Input shaft 15,000 R.P.M. |
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| W.glovoy gearbox, drilling, milling, disk sawing Saw, angle 90 ° Type "Extra" Max. Frequency BP. Input shaft 8,000 R.P.M. |
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| Angular gearbox for sampling of direct angles, Type "Extra II" Max. Frequency BP. Input shaft 8,000 R.P.M. |
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| Angular gearbox for processing material with the "rear" side, Type "Sotto" Max. Frequency BP. Input shaft 12,000 R.P.M. |
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| Corner reducer for milling with surface copying function Type "Soft-Touch" with floating shoe floating strap Max. Frequency BP. Input shaft 18000/24000 R.P.M. |
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| Three-spindle angular gearbox, vertical spindle location Type "Verti-Line" Max. Frequency BP. Input shaft 10000 R.P.M. |
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| Three-spindle angular gearbox, horizontal spindle location Type "Hori-Line" Max. Frequency BP. Input shaft 6670 R.P.M. |
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It is possible to make gearboxes with different distances between the spindle axes. For example, to drill holes under the loop.
Angular gearboxes of the U L T R A L I N E
| Corner reducer, drilling, milling, disk sawing saw One output. aNGLE 90 ° Type "Mono" Max. Frequency BP. Entrance shaft 10,000 R.P.M.
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| Increased value at the angle of inclination of the output spindle 15 °, 30 °, 45 °, 60 °, 75 ° :: € 300 The angle is different from the standard: € 800 Corner reducer, drilling, milling, disk sawing Max. Frequency BP. Entrance shaft 10,000 R.P.M. For milling with high load, sawing disk saw Max. Frequency BP. Input shaft 12000 R.P.M. |
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| An elongated spindle |  |
| Corner reducer, drilling, milling, disk sawing saw Adjustable angle of inclination of the output spindle 2x0 - 100 ° type "Vario" Max. Frequency BP. Input shaft 13,760 R.P.M. |
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| Corner reducer for planing, sawing Pyl. Type "Moulder Knife" Max. Frequency BP. Input shaft 12,000 R.P.M. Landing diameter: 30mm Diameter |
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Spindle with separated engine and gearbox or belt transmission. In these models, power and movement are generated by an external engine. Torque is transmitted to the spindle through a gearbox or belt. Spindle torque and speed depend on the features of the connected engine. In this case it is possible to provide very greater power and torque. The maximum speed is also limited to the drive type used. Also, it affects the size of bearings, as they must withstand large radial loads.
Spindle Motor Spindle with the built-in motor connected directly with the spindle shaft. They are designed for high speeds (the maximum speed depends on the type of bearings used) and moderately small values \u200b\u200bof the material. As a rule, we establish asynchronous electric motors with a smoothly adjustable inverter of the current frequency. Synchronous motors and rotors with a constant magnetic field can be used to reduce the heating of the rotor and increasing torque statics.
| Characteristics | Tool Replacement Type | Cooling | Power | Frequency rpm / min | Lubrication bearings | Application area | |
RV 110.  |
- Special waterproofing - Ability to choose a flange (for various tool fixing systems) - Front conical bearings |
Manual | Fan | 3 kW | 3000 | Lubricant | Edge processing, Marble / Glass |
RV 135.  |
- Special insulation from moisture - Ability to install tool fastening ½G or Canggie ER-DIN6499 |
Manual | Fan | 7 kW | 15000 | Lubricant | Drilling / milling, Marble / Glass |
RN 110.  |
- self-cooling - Preparation of the device to the coolant through the spindle. - Ability to install tool fastening ½G or Canggie ER-DIN6499 - Low noise |
Manual | Self-cooling | 1.5 kW | 6000 | Lubricant | Drilling / milling, Marble / Glass |
RN 135.  |
- self-cooling - Special isolation from moisture. - Preparation of the device to the coolant through the spindle. - Low noise |
Automatic (IS030) | Self-cooling | 5.5 kW | 15000 | Lubricant | Drilling / milling, Marble / Glass |
Rn 150.  |
- self-cooling - Special isolation from moisture. - Preparation of the device to the coolant through the spindle. - Built-in sensor for monitoring tool changing procedure - Low noise |
Automatic (IS040) | Self-cooling | 9 kW | 12000 | Lubricant | Drilling / milling, Marble / Glass |
RA 150.  |
- Large power at small sizes. - Preparation of the device to the coolant through the spindle. - Built-in sensor for monitoring tool changing procedure - Ability to mount mounting (FB3) or cartridge (Cartrige). - Ability to install the "C" axis (for aggregate / angular processing) - High degree of rigidity when using 3 and 4 frontal angular bearings. |
Automatic (IS040) | Self-cooling | 16 kW | 15000 | Lubricant | Drilling / milling, Marble / Glass |
RC 135.  |
- Special isolation from moisture-containing medium. - Preparation of the device to the coolant through the spindle. - Built-in sensor for monitoring tool changing procedure - The ability to install an encoder to control the rotation of the shaft. |
Automatic (IS040) | Self-cooling | 7 kW | 10000 | Lubricant | Drilling / milling, Marble / Glass |
RCE 120.  |
- Compact size. - Ability to install the "C" axis (for aggregate / angular processing). |
Automatic (IS030) | Compressed air | 8 kW | 24000 | Lubricant | Drilling / milling, Wood / plastic / alloys |
RA-RC90  |
- Compact size. - Isolation of the contour of compressed air. - Ability to install the "C" axis (for aggregate / angular processing). - simple installation (fast power supply and compressed air line) - Built-in sensor for monitoring tool changing procedure |
Automatic (IS030-HSKF40) | Liquid / compressed air | 7.4 * kW 4.1 ** kW |
24000 (30000) | Lubricant | Drilling / milling, Wood / plastic / alloys |
RS90.  |
- simple installation (fast power supply and compressed air line) - Built-in sensor for monitoring tool changing procedure - Low noise |
Automatic (IS030) | Fan | 4.1 kW | 24000 | Lubricant | Drilling / milling, Wood / plastic / alloys |
SCPP has a wealth of experience with the veteran of the Spindle Market - Colombo. We carefully track all changes and new items implemented by the manufacturer in the wide range of Colombo spindles and are ready to offer you your help in repairing any complexity and modification of the model!
Our company will help you not only save money when ordering a new detail, but also the maximum will reduce the time of downtime for your equipment. Always only for professionals!
In 1956, Brianz Jordano Colombo created the Elettromeccanica Giordano Colombo S.R.L elected company. In the city of Karate. Since this year and to date, all the activities of the company are based on professional research with the widespread use of modern technologies at each stage of the manufacture of parts, as the priority of the company is to provide the highest quality of products. This way formed the principle of the company "Absolute Quality".
Such an approach allowed the company "Elettromeccanica Giordano Colombo S.R.L." And today remain the world leader in the production of electric spindles, high-frequency engines and double spindle heads for processing wood, plastic, aluminum and light alloys, despite greater competition and rapidly changing external conditions.
Production flexibility allows the company to always offer the very solutions for the manufacturers of the equipment that they are required. At the same time, the broad nomenclature of manufactured products ensures the presence of a ready-made solution in most cases.
Careful quality control at each stage and complex tests of finished products also allow you to achieve the specified high quality standards. All this allows you to design and produce the best spindles in the market, and their choice is so wide that it can satisfy the needs of any customer.
At the moment, the company produces spindles with a capacity of up to 30 kW and rotation frequency of 60,000 rpm. In addition, Colombo pays great attention to service accompaniment of its products. All this is aimed at satisfying in the complete amount of all needs and requirements of customers and makes the company "Elettromeccanica Giordano Colombo S.R.L." Full leader in its industry.
Description
Spindle drive inverters exchange data with CNC controller according to the Modbus protocol, which allows you to instantly adjust the speed without loss of accuracy and drift level of analog task. In addition, such an advanced data transfer technology allows you to track the motor consumption current on the user interface, which is useful for controlling the wear of the tool and setting the feed speeds.
Multicam orders electrical spindles to its milling machines from Colombo from Milan (Italy), as they have impressive technical characteristics.
Spindle drive inverters exchange data with CNC controller according to the Modbus protocol, which allows you to instantly adjust the speed without loss of accuracy and drift level of analog task. In addition, such an advanced data transfer technology allows you to track the motor consumption current on the user interface, which is useful for controlling the wear of the tool and setting the feed speeds.
All Colombo spindles have a double rating system - RC (compressed air cooling) and Ra (liquid cooling). Spindle cooling compartments are separated from compartments with pneumatic drive mechanisms. Spindles, cooled by compressed air in S1 mode (continuous operation), have a rating of a power of 90%. Spindles, cooled by liquid - 100%.
All spindles have the ability to change the supply voltage from 220 V to 380 V. Power supply voltage 380 V is used in all settings with a supply voltage from 380 to 500 V. The inverter adjusts the output voltage supplied to the spindle.
All spindles are equipped with three sensors displaying the status of pneumatic mechanisms. Sensors report the movement controller The following information: The tool is on the spot, the tool is missing, the clamp is open. The inverter tracks the spindle rotation and watches the tool clips are closed. This information is used by the displacement controller as part of the overall protective locking system.
Spindle Colombo 7.5 HP RS90
Cangovy Spindle
Speed: 4,000 - 24,000
Standard cooling: Air (electric fan)
Construction: Spindle with 3 bearings
Type of Canggie: ER 25
Spindle COLOMBO 5.5 HP ISO 25 RA90
Simple and easy maintenance: no lubricant is required, the only thing that needs to be done is to ensure the purity of the cap nut and the collet.
Automatic start - the spindle automatically starts at the beginning of the performance and turns off at the end.
Digital Spindle Speed \u200b\u200bSetting - Digital Speed \u200b\u200bSpindle Speed \u200b\u200bProvides tracking the current spindle speed in real time. The exact values \u200b\u200bof the spindle rates can be entered into files and adjust from the keypad in real time.
Tracking the moment of rotation - the spindle consumed the current is displayed on the keypad during the cutting process, allowing the operator to monitor the deterioration of the cutter.
Standard colanggi - on all spindles have been installed available standard ER Tsangs.
Speed: 4000 - 32000 rpm
Loading ratio: 90% when cooled with compressed air and 100% when cooled by liquid
Type of Canggie: ER 25
Cartridge: ISO25
Optional power supply: 380/460 V, 3 phases
Spindle Colombo 10 HP ISO 30 RA110
An extended end to improve the rigidity of the output bearing and to simplify the placement of the dust collector.
Simple and easy maintenance: no lubricant is required, the only thing that needs to be done is to ensure the purity of the cap nut and the collet.
Spindles with 4 bearings - dual bearings improve the quality of cutting and extend the service life of the spindle, allowing the spindle shaft in the process of cutting more hard to hold the spindle shaft.
Automatic start - the spindle automatically starts at the beginning of the file execution and turns off at the end.
Standard colanggi - on all spindles have been installed available standard ER Tsangs.
Speed: 4000 - 24000 rpm
Standard cooling: compressed air
Optional cooling: liquid
Loading factor: 90% when cooled with compressed air and 100% with liquid cooling
Design: Spindle with 4 bearings - made of solid aluminum blanks.
Type of Canggie: ER 32
Patron: ISO30
Standard power supply: 220 V 1 phase, 208/230 V, 3 phases
Optional power supply: 380/460 V, 3 phases
Spindle Colombo 16 HP 4 Pole HSK 63 RA135
An extended end to improve the rigidity of the output bearing and to simplify the placement of the dust collector.
Simple and easy maintenance: no lubricant is required, the only thing that needs to be done is to ensure the purity of the cap nut and the collet.
Spindles with 4 bearings - dual bearings improve the quality of cutting and extend the service life of the spindle, allowing the spindle shaft in the process of cutting more hard to hold the spindle shaft.
Automatic start - the spindle automatically starts at the beginning of the file execution and turns off at the end.
Digital Spindle Speed \u200b\u200bSetting - The Spindle Digital Programmable Speed \u200b\u200bprovides tracking in real time for the current spindle speed. The exact values \u200b\u200bof the spindle rates can be entered into files and adjust from the keypad in real time.
Tracking the moment of rotation - the spindle-consumed current is displayed on the keypad during the cutting process, which allows the operator to monitor the deterioration of the cutter.
Standard colanggi - on all spindles have been installed available standard ER Tsangs.
Speed: 4000 - 24000
Standard cooling: compressed air
Optional cooling: liquid
Loading ratio: 90% when cooled with compressed air and 100% with liquid cooling
Design: Spindle with 4 bearings - made of solid aluminum blanks.
Type of Canggie: ER 40 - the possibility of a shank clamp with a diameter of 25 mm
Cartridge: HSK63F.
Standard power supply: 208/230 V, 3 phases
Optional power supply: 380/460 V, 3 phases
Max. Tool parameters: diameter 101 mm, length 82.5 mm, 2.7 kg. The HSK cartridge develops the holding torque 2.5 times more than the ISO cartridge, and ensures maximum safety.
Spindle Colombo 16 HP RV135
The Colombo RV 135 collet spindle in the standard set of deliveries from Multicam is equipped with a cooling fan. This reliable collet spindle with 4 bearings has a cast-iron end bell with a pair of pre-loaded angular contact bearings. Two bearings are also installed in the back of the spindle. These spindles are equipped with the ER 40 coluins, which can hold the shank with a diameter of up to 25 mm. The package includes keys for collet.
Simple and easy maintenance: no lubricant is required, the only thing that needs to be done is to ensure the purity of the cap nut and the collet.
Automatic start - the spindle automatically starts at the beginning of the file execution and turns off at the end.
Digital Spindle Speed \u200b\u200bProgramming - Provides real-time tracking for the current spindle speed. The exact values \u200b\u200bof the spindle rates can be entered into files and adjust from the keypad in real time.
Moment tracking - the spindle consumed the current is displayed on the keypad during the cutting process. This allows the operator to monitor the degree of wear of the cutter.
Standard colanggi - on all spindles have been installed available standard ER Tsangs.
Speed: 4000 - 18000 rpm
Standard cooling: Air (fan)
Design: Spindle with 4 bearings
Type of Canggie: ER 32
Standard power supply: 208/230 V, 3 phases
Optional power supply: 380/460 V, 3 phases