Bulgarian is a useful and versatile tool. It is suitable for cutting metal, stone, tiles and, grinding surfaces. However, sometimes there are situations in which a stationary machine will be suitable for these works. It is good that using certain adaptations for the grinder, it can be turned it for example in a cutting machine!

Machines from Bulgarian

Search for a finished machine corresponding to your requests in stores will not be difficult. However, the likelihood of finding a structure that fits the grinder hard and not telepassed during operation, because they are all made of duralia. For this reason, people having machines improve in every way either rewind them. But there are many serious obstacles - the machine materials are difficult to be welded, or, for example, in the design, the moments are not taken into account, for example, an accurate line or more elastic spring. Altexto a stranger is a more difficult task than making your own!

Purchased version of the Bulgarian holder

The manufacture of the simplest device for the grinder can be made with minimal cost and within a few hours! In fact, the design will be a metal long tube, which is a frame and a handle. From one end welded a transverse metal bar having two holes under the fastening of the grinder.

More reliable homemade bulgarian holder

From the same edge, the pipe is attached to a small piece of corner on a moving shaft. Fastening the same corner to be made on the desktop, or to the floor! On the opposite side of the fastener, the spring must be recorded, which returns the entire design to the original position.

first option

second version of manufacture

third manufacturer

On this all - the manufacture of the machine is completed, it remains only to produce the correct fixing of the grinder. Naturally, use such an option with the simplest work, and if accurate and complex procedures are required, the design should be more complex.

Making a cutting machine from a grinder under exact work!

Such adaptations for the grinder as a cutting machine are made using the following materials and tools: steel corner, profile pipe, metal sheet under platform (you can use chipboard), welding machine, channel, drill, shaft, several bearings, pipes with a small diameter, springs, Relays and pedals. Welding, in principle, can be replaced with durable bolts - there will have to take advantage of the drill.

It is worth noting that with such an implementation of the machine, it can easily be disassembled if such a need to appear.

first design option

first design option

Details and fasteners

It is starting to make the machine from the frame. The individual scheme will be required for each grinder, since each manufacturer produces the grinder of its own design - in some you will have to remove the handle, and somewhere you will need to be inventing the rack under the entire grinder as a whole! In addition, various frameworks are needed for different diameters of discs.

Frame

As part of the simplest frame there are two frames and a total axis. The lower frame must be fixed on top of the platform from the metal or from the chipboard. For a large grinder, it is better to use the metal. It is necessary to rotate the upper frame to which the grinder is fixed, relative to the lower frame in the vertical plane, like a pendulum. To secure the starting position, you will have to use the spring. To the lower frame, the fastening should be fastened, which includes a clamping corner and a movable clamp.

Second design version

Second design version

The ruler is for this particular case, you can use a movable line, having a limiter that is welded to the tube. It is regulated by the size accuracy, after which it is fixed with the end screw!

Electronics. To increase the convenience of using your machine, you need to provide such things as a start-up pedal or a button (switching with a low-voltage relay by 12 V). With this pedal, the voltage to the grinder will be supplied.

Video devices for the grinder do it yourself

With the help of such an uncomplicated adaptation for the Bulgarian, we can free your hands, and at the same time make an accurate smooth cut without applying vice, and the saving time for measurements also plays an important role. With this design, the cutting saw on metal can be replaced, and if it is suddenly needed, the bulgaria can be easily dismantled.

The possibilities of the grinder can be expanded not only at the expense of various nozzles, but also by installing it on special homemade fixtures. As a result, you can get a cutting machine with which the possibility of accurate cutting of metal blanks at any angle appears. In addition, the grinder can be installed on the carriage, and use the resulting machine for cutting sheet steel.

In order to understand how to make a cutting machine from an angular grinding machine (ESM), you can see various drawings on the Internet. But they will help little, because all the dimensions of the details still have to select, based on the size of the existing Bulgarians. Options for execution of devices can be both simple and more complex, requiring the ability to handle the welding machine.

Option 1

To make this adaptation for the grinder, will be required. skills of the welder. So, you need to do the following.

First cut off the corner (50x50 mm) 2 small pieces. Their size is selected, based on the dimensions of the gearbox of your ESM.

Next, drill in them holes with a diameter of 14 mm and screw the corners to the EYM, as shown in the next photo. If you do not have suitable bolts, you can use studs with thread M14. Just be careful that the bolts are not too long. Otherwise, in some models of the ohm, they can cling to the impeller located in the gearbox housing.

Without removing corners with a grinder, grab them with welding. After that, the corners can be removed and well rolled.

Clean the welds with a grinding nozzle for a grinder.

Then you need to make rotating lever supportwhere the device will be fixed. To do this, select 2 pipes of such diameters so that one can without much effort to enter the other.

For a more accurate cutting on the tubes, you can glue the malarious tape and draw a line on it.

Then, turning the tube, gently cut her ears. The cut pipe of a smaller diameter should be shorter than 20 mm (thickness of 2 bearings) - it will be a strut.

Choose for a thicker tube 2 suitable under its inner bearing diameter. After that, insert the thin tube into the thick and press the bearings on both sides.

Then insert the hairpin into the bearings. Before the nut you need to pave the washer.

When the swivel mechanism is ready, it is necessary to prevent a small segment of the corner to it.

At the next stage is done rotate From the same corner 50x50 mm. In order for the segments to be the same length, the corners can be filled with clamp and trim.

Also, without spinning the clamp, you can immediately be drilled.

Attach the corners with drilled holes to the already finished rotor unit using nuts.

To this rack, weld the corner is more authentic, as shown in the following photos.

Now you need to decide on length leveron which the ESM will be enshrined. This is done by the method of selection, based on the dimensions of your Bulgarian. You can decompose the parts on the table and calculate the approximate dimensions of the lever, which is better made from 2 segments of the square profile pipe 20x20 mm.

Pipes also need to clamp and cut to the same sizes.

After all the details are ready, they can be welded with each other, as shown in the following photos.

At the next stage, you can attach to the finished design of the ESM and check again that it turned out.

The finished pendulum mechanism for the grinder is easily installed on any flat surface, for example, on the workbench. Also this design can be installed on a specially made table. For a more rigid fastening of the mechanism, you can warm the small segments of the corners from both sides of the long corner, and drill holes in them.

In the following photos, you can see how it is fixed on the table (in this case, a metal bed is used) a ready-made device for an ushm.

It is very important to set a straight angle between the plane of the cutting disk and the plane of the table. Put the carbon on the table and move it to the abrasive circle installed on the USM. If you initially managed to cook the device so that the angle between the planes was 90 degrees, then this is good. If you have noticed a deviation from a direct angle in one direction or another, you can correct the situation with a scrap or long profile pipe, for example, 60x20 mm.

In order for the part to the cutting, it is not shifted from the place, you can fasten the corner to the table, which will serve as focus. Also, for accurate cut, the table is easily enhanced by simple visits made from the nut welded to it and the studs of the required length circled into it.

Next you need make a protective casing. It is done, taking into account the maximum diameter of the cutting disc, which is permissible to put on a specific model of the angular glare machine. It is easy to determine the size of the casing and places to fasten it, you can first make a template, for example, from a piece of cardboard.

In this case, the casing will also serve as a limiter for a cutting tool that does not allow him to overdue to the table during the processing of the part.

Will not be superfluous if the lever with the grinder fixed on it make sign up. In this case, it is easy to do it: insert a smaller tube from the reverse side of the rod and attach a spring to it, as shown in the next photo.

On this, the manufacture of a cutting machine with its own hands, in which an angular grinder is used as a drive, can be considered completed.

Option 2.

Another variant of the device for the grinder, with which the metal blanks can be cut as follows.

Thus, it turned out a simple cutting machine. To give additional stiffness to the fixture of the device to the lever, the clamps can be used, having previously paving between the corner housing and the pipe, for example, wooden bar.

For accurate cutting so that the blank does not displaced, you will need to screw the corner to the table.

For a little Bulgarian It is also suitable similar to the device, only fastening the ESM will be on the metal strip: on the one hand the bolt to the ush itself, and on the other - with the help of a clamp.

For powerful ushm The apparatus is made on the same principle, but from the profiles of larger size than in the figures above.

Use dumbbells as a counterweight is not necessary. It is enough to find a suitable spring.

Option 3.

This version of the device is the most simple For making with your own hands. It is done without a traditional stand (rack) for the rotary block. You will need only one door canopy, a metal strip and rubber band (you can use an elastic band from a manual expander).

The design is made as follows:

• in the metal strip, on the one hand, drill holes under the door canopy, and on the other - under the bolt, with which the strip is fastened to the grinder;
• screw to the strip a cornering machine and canopy;
• screw the canopy to the table;
• secure one end of the gum for the edge of the table, and the other is for the Holder (handle) of the USM.

Literally in a few minutes you will receive a high-quality cutting machine. This device is also mobile, because it can be worn with me in a suitcase with tools, and, if necessary, mounted on any flat surface.

By setting this to the device, do not forget to fix the corner on the table to stop the parts being processed.

Cutting sheet tali with ushm

For cutting sheet metal, you will need to purchase special carriagewhich moves along the guide (profile square tube).

But as practice shows, the cost of a good carriage is high (more than 100 dollars), so it can be made with your own hands. Since this process is quite difficult to describe, it is possible to understand this slider manufacturing technology from this video. With the help of the device, you can cut not only steel, but also ceramic tiles, and porcelain stoneware.

It should be noted that with a cutting of ceramics a lot of dust is formed. Therefore, the Bulgarian casing is recommended to adapt the dust collector with a nozzle under the vacuum cleaner.

How to make a homemade dust collector

The simplest dust collector for the ears can be done from a plastic bottle from engine oil.

A nozzle is made as follows.

After these simple actions, you can use a grinder for processing materials, with a cut of which a lot of dust is created.

A widely known angular grinding machine with its capabilities to cut, grind and cleaned it was capable of several functions. Expansion of the functional requires to perform a certain job with your own hands to get the device you need.

This device is a small machine, with which you can easily, safely and very accurately perform cutting of metal pipes, profiles or rods. It consists of a base or a small table attached to the ground or to a locksmith.

Machine in simple sequence:

• install on the basis of a hinge;
• we weld the carrying pipe to the hinge;
• breeping to the pipe P - shaped plate fastening of the grinder;
• on the carrier pipe we wear a rubber handle;
• install the disk and check its position.

As a result of simple work, we got a machine or a rack for the Bulgarian. Now Bulgarian can rise on the hinge and go down to the cutting item installed for cutting. To up the Bulgarian climbed up without loads, we set the spring on the pipe.

On the table it is necessary to install two locking corners. At the base of one corner, we do in the circumference of the groove under the bolt. It will be needed in the case when the pipe or profile will need to be cut off at a certain angle. Then we set this corner with the slot under the same angle to the plane of the cutting disk of the Bulgarian.

In parallel, we install a corner with an arc slot, which can be moved to the details for fixing it on the table. Pipe or profile will simply invest between two corners. This is enough to perform a quick and accurate cut.

By installing the support transverse metal bar on the machine table, it is possible to stretch the material with a steel brush installed on the shaft of the grinder.

Simple cutting machine + (video)

The cutting machine based on the angular grinding machine can be made with their own hands in one day. For the machine it is necessary to choose the bed - the metal plate of the base. On it fasten the hinge. To the hinge, welcome the carrier frame with a plate for fastening the grinder.

You can use any suitable item as a hinge. In this case, the hinge is made of swivel hinges of a passenger car. Hinges have already served their time, but very good came to the machine.

Stroborez from the Bulgarian with their own hands + (video)

Shtroba is a groove that needs to be cut into the wall for laying an electrical wire or cable. The complexity of this work is that the groove should be a constant width and depth. Then the wire will be laid at exactly and the laying solution will need less.

Stroborez in practice is rarely applied, so buying it for the house will be considered. But it can be made on the basis of an angular grinding machine - our beloved Bulgarian.

The main task is to set two diamond disks on the shaft of the grinder with a distance of at least 1 cm:

• install the first disk and fix the nut;
• install the second disk and fix the nut;
• we measure the resulting distance between the discs;
• we establish protection on the grinder;
• checking work.

But, if it does not work for some reason, set two discs on the shaft, the stroke can be cut through and the usual method by one installed disc. You just have to cut through the second parallel line.

Work with strokesis is performed indoors. It creates a huge amount of dust. Even the respirator does not save it. To eliminate this negative phenomenon, a protective cover should be made, which would cover both discs and had a pipe to connect to the vacuum cleaner. There is a similar device on electric jigsaws for collecting small sawdust.
Sometimes to this casing, fans of rational use tool fit 2 or 4 rotating rollers. When moving the strokeware on the surface of the wall, it will move on the rollers, without creating additional loads on hand.

To make a tool for a wide groove, it is necessary to make special sleeves for fastening the discs on the desired width. With such a strokesse, you can make grooves for laying pipes.

But the protective casing will need to be done wider. On the shell of stroke and for wires, and for pipes it is necessary to install the screw adjustment screw of the cutting tool into the wall. In this case, the casing will consist of two parts connected by a hinge and a dive adjustment unit.

Mill from Bulgarian + (video)

Sometimes there is a need to promote a hole or surface, and there is no familiar milling machine, and there is no place to look for. But there is an angular grinding machine - Bulgarian. This is a solution to the problem. We choose the machine from two options - a movable machine and a mobile table.

In the first case, we fix the workpiece or material to be professional, and the Bulgarian is attached to the vertical plane to the frame. On the frame there is an opportunity to move the plate to which Bulgarian is mounted to the left - right and forth - back. In other words, we can move the grinder relative to the workpiece.

In another version, the Bulgarian is rigidly fixed, and the workpiece moves by the analogy to the left - right and forward - back. These are the main directions for milling. For milling over the axes up - down, the device will not be adopted.

By choosing the variant of the machine can be processed. The only place that will require Tokary attracting is the cutter holder. It is pulled out of the hexagon of at least 16 mm, because the thread of the grinder is 14 mm. The holder of the collet type. It is easy to manufacture and does not have big beats. An ordinary cam cartridge copes worse.

The advantage of such a machine, like all the machines based on the Bulgarian, is that they are easily transformed back to the Bulgarian. As a variety of a milling mill from the Bulgarian, you can make Bormashin.

Pendulum saw + (video)

Make your own hands the adapters for the grinder is easy. Here do not even need drawings. It is enough to know the principle that is laid in a particular machine. The pendulum saw on the Bulgarian base is no exception. This same cutting machine, but its weight is distributed almost in half.

He is something similar to children's swings. On the movable bushing there is a frame, and an angular grinding machine is installed on it. A counterweight can be any cargo in combination with a return spring.

One of the most popular household instruments is (Bulgarian), which is very often becoming an indispensable tool for the installation and repair and construction work during fast cutting of metals, stones and other structural materials. Due to various replaceable nozzles, the scope of the "Bulgarian" is not limited to sprinkling, grinding and cutting materials, and additionalbulgarian devices made with their own hands Significantly make it easier to carry out all operations with the expansion of installation capabilities.

Popular Bulgarian Fixtures

There is a large assortment of nozzles and devices transforming a grinder into a multifunctional machine that allows you to perform a number of additional operations:

• Pendulum Pila, allowing to simplify sawing and transporting structural materials of any strength. Due to the convenient pendulum design and the stop on the table of fixtures, the exact sawing of the material with minimal effort is ensured, since Pressure is ensured by the weight of the saw itself.
• Do it yourself you can create a device for a grinder, expanding its functions to Stationary sharpening machine. Moreover, you can use both flat nozzles with sandpaper for sprinkling or polishing parts and a homemade nozzle that ensures reliable fastening of the sharpening circle (stone).
• From the grinder just create stationary or manual circular sawallowing wood lumber on specified sizes along or across the wood fibers.
• Engineering approach and the possibility of self-making of various devices and nozzles make it possible to use a grinder as an electric drive on drilling, milling and even turning small machines. Moreover, such equipment on the basis of the Bulgarian can be created with their own hands and non-stationary using homemade fixtures.

Simple devices for the grinder do it yourself

For quick cross cutting of metal and wooden measuring materials in everyday life, it is very often lacking a stationary pendulum circular pump, on which completely any cutting circles or saws can be installed. Such a machine makes great not only for sawing corners, channels, reinforcements, wooden bars, and perfectly copes with the task of processing stone and ceramic materials, which allows you to use it with the "jewelry cutting" of the facing tile.

Fixtures for the grinder with their own hands quite easily assemble, because you need to perform only a few conditions:

• For the manufacture of cutting device it is not recommended to use a grinder, with a capacity of less than 600 W and a sizer of the cutting circle less than 125 mm. At the same time, the quality of the electrical appliance itself will directly affect the technical characteristics and service life of the assembly, so it is recommended to use the grinder of only a proven quality manufacturer.
• Without knowledge of the basics of engineering vision and principles of building instruments on the fortress, the assembled cutting installation may not be safe in operation, so in the absence of self-assembly skills of simple units should not be experimenting. It is better to turn to professional collectors and fastener masters.
• For the assembly of adaptation for the grinder, it is necessary to have suitable structural materials and tools: lightweight metal corners, chawliers, stripes or strong wooden bars, bolts, nuts, a set of plumbing and electromechanical instruments.

Video - Bulgarian rack do it yourself

Build a pendulum saw from a grinder

The adaptation for the grinder, made with their own hands, is a stationary frame with a pendulum hinge and a rapid fastening of the Bulgarian itself. The manufacture of the device is carried out in the sequence:

1. Assembling a table with a stubborn element for cutting material: it can be used both wood and metal. Over the base, you can take any workbench or table, while the stubborn bar is attached to the side edge so that the future saw is as close as possible at the wall wall.

Attention!!! Increasing the distance of the pruning area from the stop causes a lever moment, which can lead to uneven cut or a clamp of the cutting element with emergency manifestations.

Therefore, the stubborn area is installed slightly large sizes and is cut off the extra edge immediately after the assembly itself.

1. Installation behind a stubborn bar of the hinge, which is easy to make from a suitable canopy or selection of studs with nuts and washers. A design from any metal or a strong wood in the form of a handle with a fastening of the grinder should be attached to the hinge.
2. The device for fastening the grinder can be performed with their own hands of two structural principles:

• In the form of clamps, which are fixed on the pendulum handle and attract the body of the grinder. You can use both purchased clamps and made independently in the form of overhead planks and tightening bolts.
• Hard mount at the expense of bolts screwed into the holes of the grinder for attaching the handle. The mounting of the bolts in two different planes makes it possible to accurately position the grinder in space, which makes it possible to fundamentally change the design of the device with the manufacture of saws with the transport. Additionally, installed adjustment devices in different planes allow cutting materials at different angle, and the adjusting transportation can be made both on the pendulum itself and in the stubborn table.

Bulgarian - a tool with a plump character. She cuts, and grinds, and cleaned, but it does it at such high speeds that sometimes it is in the hands of Hands! Therefore, it is not necessary to talk about the high accuracy of work. Rack for the Bulgarian - just what is needed for the taming of the plump!

Holder for the Bulgarian - Is it easy to buy?

Why do you invent a tripod for the Bulgarian if you can do everything with your own hands? It is possible to make something, that's just the quality of the cut, its evenness and accuracy will remain at a very low level. Well, in no way the master does not cope with the tool that the number of revolutions is greater than the human eye is capable of catching. Here for such cases and there is a tripod for the Bulgarian, with their own hands made or purchased in the nearest construction store.

The convenience of the device lies in the fact that they can be used if necessary, although many masters in order not to mess with the next installing tool to the tripod, buy for these goals a separate Bulgarian, good, models that are suitable for working on tripods are not so expensive. In any case, it is cheaper than buying the cutting machine. Most users note that the rack-acquired rack needs if not in full, then in partial refinement.

Models of Chinese origin are at all at all - mainly, they are made of sheet metal by stamping. Light parts from the tool vibration scatter over time who is where, and the design itself turns out too easy and unstable for such a machine. So it turns out - make a device for fastening a grinder much better with your own hands? Judging by the number of various drawings, tips, master classes that can be stumbled in the network, the answer will be affirmative!

Device for fastening Bulgarian - safety rules!

Before proceeding with the review of various designs, it should be noted that all of them are designed to work with grinders adapted for disks to a maximum of 125 mm. Already the 230th Bulgarian is fraught with a rack, since it often has to remove protective covers, besides, the operator behind the rack is against the rotation of the disk. Neglect the safety technique in the case of working with the corner grinding is very and very dangerous!

When designing the machine, use only high-strength materials for protective covers. Many for amenities use plexiglas so that the protective screen does not cover the overview, but the use of materials that can form fragments from impact, is strictly prohibited! It is better not to make housings from undergraduate materials, but to purchase finished products that will provide the best protection.

Stand for the Bulgarian - we make a grinding machine!

Consider the design of the grinding machine, which allows the operator to be on the side of the rotation of the disk - just in the zone where the abrasive fragments, in the event of its destruction, will not be able to fly. Most drawings are designed for the creation of metal machines, by welding different parts, however, the described bed for the grinder is made with their own hands from the wooden elements, which much speeds up the creation of the machine and makes the process possible, even if you do not have a welding machine.

You will need a wooden box or boards in order to put it out, hammer, manual or electric jigsaw, drill, fasteners (ties, bolts), door loops. If there is a good, strong wooden box, great enough so that you do not have to bend very low, you can save a lot of time by taking it as a basis. If you spoil the drawer is reluctant, get it like a similarity: it will be enough to make the side to which you later fasten the grinder, and the top of the machine, and the missing sides of the box are compensated by legs.

The protective casing and the handle with the grinder at this stage should be removed. We have to do in the top of the box of the gap for the cutting disk or other nozzle. To do this, put the disc on the grinder and lean the tool to the side wall, press the width and the length of the gap. It should not be too wide, so that when foreign items get into the disc.

This precaution will have to donate if there is a constant need to change the disk - with a narrow slit you will have to disassemble the entire design, which will take too much time.

For reliable fastening of the grinder to the wall of the box, two bars are screwed up - one supports the tool near the base, the second serves for the support of the grinder directly near the disk. A metallic eyelet is screwed to the upper bar, which replaces the handle. All that is needed is to spin the screw - if the device is a hole through the hole, you should not turn the screw deeper than the thread length. Additionally, along the entire length of the case, the tool should be fixed with screeds, for which we pre-schedule and drill the holes.

Grinding machine is practically ready! It remains enough to provide for the possibility of raising the processed blanks relative to the disk. To do this, it is possible to put on the top of the wooden shield to the top of the wooden shield, which is mounted on the loop, so that it can be removed if necessary. To fix the shield, you can make a cheek or lock. Complete the design with protective panels, and if there is no such possibility, then when working, be sure to wear a protective mask that closes the entire face. Try with the apparatus turned on not to be in the area of \u200b\u200bfragments of fragments.

Rack for a grinder - we make a machine for cutting!

To cut metal blanks from the tree will not work. There will be a thorough detail here. First of all, the platform that should turn out to be sufficiently heavy to absorb vibrations from the tool. Alternatively, the platform is fixed on the desktop bolts, which completely eliminates the movement of the machine during operation. To realize the simplest design, you will need sheet steel, metal corners, bolts, drill with metal drills, spring.

The second important element of the rack is a hinge handle to which the tool is attached. The options for its manufacturer are the simplest design of two metal plates interconnected, and the use of ready-made solutions or parts. For example, if you often have to work with grogs, you probably have been lying in the garage of the details from the tools that you use for in case of need. So, instead of a hinge, you can use a gearbox that should be unscrewed from the housing and fasten using a bracket and bolts to the platform.. A handle is attached to the spindle, and already on it and fix the grinder. The handle is recommended to do with the focus under the bottom of the grinder, as well as provide a return spring.

With the help of metal corners on the platform, you can do various limiters at your discretion, with which it will be convenient to fix the cutting blanks. Here already every owner itself and the master - someone builds additionally vice for greater accuracy, someone costs fitting on the eye. As in the case of a grinding machine, do not neglect the security, if your design does not provide for the ability to fasten the protective casing, always wear a protective mask when working.