To qualitatively cut down a small wooden blank, the usual disk saw will suit. But with repeated repetition of this operation, very accurate treatment of ends of the same billets are required. To this end, it is best to apply fantoring machine on wood.

This is a more complex device than a simple disk saw. It allows to trace wooden surfaces Piles from which two main characteristics can be changed: the number of teeth and the diameter of the processing disk.

Basic nodes of the ending machine

With the help of a tracing machine, you can paint blanks from different materials - plastic, metal, tree. The maximum weight of the installation is about 30 kg or less depending on the functions that it performs. The most widely ending machines are used in woodworking.

Turning machines of wooden blanks consist of several main nodes.

First, this is the table. To work correctly, the table must be installed on a stable support frame. To perform complex operations that differ from each other by the nature of the impact on the tree, are attached to the table rotary mechanisms and various positioners.

Necessarily the presence of a saw node. It consists of a shaft and attached to it using a cutting disk drive. On the bed you can install several saws for the simultaneous processing of different seats on the workpiece. The node consists of an electric motor and a torque transmission unit on the shaft.

The mechanism for moving the saw node according to the design may be simple (assembled from depreciation springs and brackets) and a complex (hydraulic or pneumatic machine). Its functionality is significantly expanded if you add a mechanism that allows you to put forward cutting disk at an angle to the workpiece.

In addition to the main nodes, the tracing machine is equipped with auxiliary devices, devices, programming nodes, simple or complex systems to remove chips.

Characteristics and types of equipment

Furious woodworking machines have a number common characteristics. With their help, it is easy to choose an aggregate, which is best for the features of the process. Such common characteristics include:

• power parameters of the electric motor;
• the number of rolver shaft and the ability to adjust;
• maximum and minimum cutting disk diameter;
• dimensions and angles of rotation of saw knots;
• distance between the table and the lower edge of the edges of the cutting teeth.

To connect the chip cleaning system, it is necessary that the liner and tube of the vacuum cleaner have the same diameter. It will save from the need to fix adapters.

So that the workpiece does not move during processing, it can be additionally secured on the table with special clamps. Configuration and dimensions of clamps are determined depending on the parameters of the working table of the ending machine and the maximum height of the processed workpiece.

By the nature of the movement of the sawing nodes, the machine for crossing the boards can belong to one of the species listed below.

In the straight unit for the motion of the block, a hard cantilever beam is adapted. The height of the console may vary depending on the size of the wood treated.

In the pendulum unit (CME), the disk node is located on special suspensions in such a way that the finished treated bar has a segment arcuate protrusion. This is achieved by the approach and the incidence of the cutter in the process of processing the workpiece.

In the balancing ending machine, the saw knot is attached under the table. The knife rises 10-12 times per minute with a pedal mechanism.

Finally, exists stationary machine For trimming. In it, the knife is deeply attached in the selected area of \u200b\u200bthe table. Processing of the workpiece is made without changing its position on the table and position cutting tool relative to the sawn timber.

Independent manufacture of disk saw

To make a tracing machine on a tree with your own hands, you need to carefully read the recommendations of those who have already happened to work on an independently assembled unit. Assembly scheme homemade machine Pretty simple and understandable.

To build the bed, a corner of metal and a steel sheet with a thickness of at least 5 mm are required. The electric motor is mounted on the base using bolts and stabilizing spring. This is done to give smoothness to the movement of the saw nodes.

To give the strength of the design to its composition include regulating supports. The pendulum stand is mounted from the channel, which needs to be overtaken in the base of the troting machine on the tree.

Note! Posted by each node not only as necessary in the design, but also by the ratio of "price / quality", can be significantly saved at the total value of the homemade tracing machine.

The main advantage of such an aggregate is the minimum time spent on troubleshooting. Find them and eliminate in the machine, assembled with your own hands, is much easier than in installing the factory assembly.

Approximate fierce service life of homemade equipment - up to three years.

In the future, it may be necessary to replace nodes that stopped correctly performing functions assigned to them. Nice performance should be attributed to the disadvantages of self-made tracing. To establish a stream production in such a machine is quite difficult.

As an example, you can cope with the factory manufacture of STROMAB RS-40. On this machine, you can process the billets with dimensions up to 400 x 65 mm. Cut can be carried out at corners to 45 o.

One of the main flaws of self-made tracing machines is the impossibility of ensuring appropriate security measures. Almost always on homemakes there are no protective covers on the saw nodes and in the area of \u200b\u200bmoving connections. This may lead to accidents. Also negatively affects the safety of work, the presence of small defects on metal details.

Professional strikers

A completely different level functionality, performance and safety from tracing machines intended for professionals. Industrial production aggregates have a light and very stable design.

All cutting surfaces are reliably closed with protective covers. All saw nodes of machine tools are equipped with adapters of dustproof.

The main qualities of professional tracing saws are high reliability and accuracy when sawing logs and semi-finished products.

An important advantage of professional tracing saws is the possibility of processing billets from various materials - plastic, wood, metal. In order to accommodate the machine under certain material, it is only required to change the cutting disk.

Prices russian market On professional actors hesitate from 15 to 30 thousand rubles. If you need to establish a small-scale production of parts from a tree in the manufacture of furniture, such machines are simply indispensable. The most popular and relatively inexpensive professional ending saws belongs to the table.

For wood processing can be used various equipment. Such material is processed, which determined its popularity in the production of various things. To change the size and shape of the blanks, a tractor machine is used. Its design is similar to the design of the disk saw, however there are several differences that determine the popularity of the machine. The main advantages can be attributed to the low weight and dimensionsThat allows you to install equipment in a domestic workshop. You can make a tracing machine on a tree with your own hands, but as a rule, homemade will be more cumbersome and less productive. Operate this equipment is convenient in stationary mode.

Purpose of a tracing machine

In contrast to the passing disk saw, the tracing machine under consideration can be used exclusively for cutting the ends various lumber. Some models allow you to withstand a certain angle. In the case under consideration, the ending passes with a fixed state of the workpiece, which determines the better cut. This moment determines the fact that the self-made tracing machine in the workshops is found quite often, since only when it is used, it is possible to make a clean, even end. Saws created by their own hands can serve for several years without overhaul.

Bulgarian-based ending

To solve the task, the Bulgarian is often used. It is ideal for making your tracing machine for processing end surfaces. Homemade version execution will have the following specifications:

1. bulgarian disk turnover should not be less than 4500 revolutions per minute;
2. the length of the propil is 350 millimeters. Note that this indicator significantly higher than that of the factory tool, which relates to the middle class.

The created design allows you to remove the grinder from the table and use it as a regular tool.

When considering how to make a similar version of execution, we note the points below:

The last stage of production can be called the creation of a shield for a saw. This element eliminates the likelihood of falling into the cutting zone of foreign bodies. Your tracing machine can be used in everyday life.

However, the design under consideration has significant disadvantages that should be considered. These include:

1. the tracing machine made with their own hands is very noisy. This is due to the peculiarities of the work of the Bulgarian. During processing, noise appears, it is almost impossible to reduce;
2. the tracing machine is used for high-quality processed end surfaces. That is why quite a few attention is paid to the accuracy of the location of the Bulgarian with a disk relative to the workpiece. To adjust the location of the grinder with a disk, trimming bars are used. The thrust should be fixed using a bolt, after which it is possible to carry out processing.

The drawings of the fleeting machine determine that it can be quite simple to install in almost any workshop. You should consider the moment that the design has small sizes, and the blank can be quite large. In order to eliminate the likelihood of loss of accuracy during processing, the construction should be fastened to the base.

Special attention is paid to the type of the installed disk. Initially, the Bulgarian was intended for metal processing, which determines the presence of a large amount of metal disks. But there are also disks for wood processing, which have their own characteristics.

In conclusion, we note that there are quite a few drawings that can be used when creating a tracing machine. Some implement enough simply, others are complicated.

The design of the ending is similar to a disk saw installed above the desktop. The main advantages: compactness and low weight. This uses saws not only in workshops, but also on construction sites. Unfortunately, the tools made by their own hands are pretty cumbersome and heavy. It is convenient to operate them in a stationary mode.

The tracing saw is designed for the only problem - trimming the ends of sawn timber at various angles. Due to the fact that during cutting the workpiece on the table is fixed, the slice is accurate and clean. Masters dealing with wood processing, preferring this tool. Moreover, the saws made by their own hands are successfully used for years.

Fantasy from Bulgarian

Technical characteristics of ending with a broach collected with their own hands:

• drive turnoves - 4500;
• the length of the propyl - 350 mm (much higher than that of the middle class factory tool).

The tool can be removed from the table and use the grinder on the usual purpose.

Production Details:

1. The turning device of the tool is installed on the axis of rotation of the automotive wheel (pivot), it is held by a 150 mm ball bearing (if it turns out to find more - suitable).
2. On the outdoor side of the bearing with welding Breppy ears for fixation based on. It is fixed by means of screws M6.
3. For protection from chips, the clip is covered by a box.
4. Take a break from the shock absorbers from the truck (broken). The oil is poured out, drill holes for ventilation, which should be tightened with a mesh from dust and chips.
5. In order, at the beginning of work, the jerk was not felt, the saw is complemented by a smooth start module that slightly reduces the revolutions.
6. The last stage of work is the manufacture of protection for the disk.

Cons Design:

• works very noisy;
• to adjust the accuracy of the propulsions of the tree, the trimming of bars is used, after which the traction is fixed tough and it is possible to work clean.

Miscelocking from different scrap

This is a pretty heavy ending on a stationary metal table. To manage it, you will have to apply some efforts. But as a result, the sawing mechanism moves smoothly, without jerks, the carriage is carried out easily.

Specifications:

• electric motor power - 2.2 kW;
• drive speed - 2800;
• the depth was cut 80 mm.

Materials and tools required for assembly:

• 900 W electric motor;
• a metal sheet;
• metal corner;
• channel;
• hinge group;
• powerful spring;
• bulgarian;
• welding machine;
• file.

Stanna is performed from adjustable supports, metal corner and racks from the old bed. Working surface - metal sheet as the surface of the table, in which the hole is cut, the edges with their own hands are processed with a file.

• The pendulum saw for the saw is welded from a channel installed on a metal sheet, its height is about 80 cm.
• The electromotor stand is made in the form of a movable metal plate installed on the hinges. When installing the electric motor, the spring is used as a stabilizer. Then you can do without a pendulum and belts.
• Tension belts are regulated by a conventional folding bolt, the pendulum for the mechanism is also performed from the metal.
• As an actuating tool, a 420 mm diameter is installed on the crossing.

Fantasy saw is quite dangerous equipment by collecting it with their own hands, it is necessary to take care of protective boxes and covers. After all, errors in the operation of self-made equipment are much larger than the factory.

Advantages and disadvantages of self-made tracing

Benefits:

• Making a tool with their own hands saves funds. For example, about 500 rubles spent on finalizing the grinder. Cost homemade table and the saw mechanism is available to most masters;
• basic parameters: Drop depth, rotational speed, disk diameter, engine power, table size, selected under their own needs;
• having collected the tool with your own hands, the master will easily find the reason for the problem and eliminate it.

Disadvantages:

• The service life of the tool depends on the quality of the source materials, and the homemakes are usually collected from any rubbish;
• tartovikov homemade manufacture Rarely there are quite powerful. Indeed, for high-quality equipment, careful selection of parts is needed;
• sometimes funds saved on the acquisition of the factory instrument are spent on repairing and improving self-made;
• masters often save on their safety, not equipping the table and saw with protective devices;
• The factory saws are equipped with a graded scale, exactly indicating the angle of tree cutting. On the home device It is difficult to build such a mechanism.

A few more convenient and interesting homemakes, among which are excellent stationary, mobile and made in a couple of minutes from several plywood and screws:

Fantasy saw most often is disk Saw., the features of the structure of which allow you to cut with the best effect under a thro 'or another, many materials, including metals.

Today we will tell that it is a tracing saw, which is its characteristics, as you can collect it with your own hands and what to take into account when choosing ready-made models. It is worthwhile to collect one's hands, it is worth thinking, because it will save you a lot of money.

The main characteristics of the ending saw

On sale, as a rule, there are saws of two types:

• narrow-profile, having a certain purpose;
• models equipped with a number of auxiliary functions.

Different types of saws differ from each other in terms of cost, which depends on the functions of the model and its manufacturer. Most famous brands Pyl is:

• Bosch;
• Metabo;
• "Makita";
• "Interskol" and others.

Such a type of saw like perching includes such elements:

• saw blade saw;
• engine;
• footboard with engine start button;
• pen for maintaining and directions of the tool.

Regardless of the variety, the ending is equipped with a disc based on durable materialWhat makes this tool universal for certain business needs.

Engine Fantasy saw may be:

• collector;
• asynchronous.

The first type engine does not need constant control and lubrication of parts, and the second type, asynchronous, is distinguished by its durability and quiet work. Most often it is located to the right of the cutting element of the structure. However, there are models of tools where the engine is placed in the back, it significantly improves the review with manual work.

The engine begins to work through a gearbox, and its transmission can be a toothed or belt. If it is a belt, the tool is noisy less and there is no vibration of the cutting element. And the toothed gear does not allow the saw to slip when cut during large loads.

Features of the use of ending saw

Facial, even assembled with her own hands, can cut such types of materials as:

• plastic;
• wood;
• aluminum;
• colored metals based alloys.

This kind of tools are good because they are compact and not weigh too much. Maximum weight of the ending machine is 30 kgThis indicator depends on the model and its functional features.

Fitting is quite widely applied in the woodworking area, where they can be performed with their help. a large number of Tasks.

Saws this type Allow connections to the "Us", and similar machines are very popular in the bagent workshops and in the manufacture of furniture.

Some cutting tool models are equipped with replaceable discs, which are designed to cut one or another material. Basically, all types of face saws are made so that they can be placed at a certain angle and the size of rotating the desktop. And some models allow you to turn only one way, it cheapest options. Naturally, the cost of vessel modifications, which can be rotated in different directions, will be significantly higher.

If the tool can be rotated by 360 degrees, it is possible to handle even very complex workpieces. His saw head has a slope in relation to the table, and it is possible to adjust its turn without difficulty. But remember that in order to determine the angle of rotation, you need to decide on materials and workpieces for work.

The most optimal turn of the tool to the angle is about 50 degrees.

How to make a tracing drink with your own hands

If in the financial plan to purchase the instrument you hard, then it can be collected and your own hands. How to do, we will tell below.

For the manufacture of the bed you will need:

• thick metal sheet;
• steel corners (you can take an old bed).

Welding apparatus B. steel sheet the hole is cutand its edges are processed with a file.

The electric motor for assembling the tool is not needed too powerful, it will be enough by the power of 900 W. It is installed on the base through an additional spring, which performs the function of the stabilizer.

For tilt tool, an effort should be made, in particular to move the handle. But as a result, you will achieve a smooth movement for the sawing mechanism.

Options of the device will be such:

• 100 mm - the radius of the cutting disk;
• 1500 revolutions per minute - such a spindle speed.

All these parameters will allow you through the tool collected by your own hands, with ease of processing a tree with a thickness of up to 70 mm.

Be sure to pride the availability of adjustable racks and supports. As the basis of pendulum risers, take a channel that will rely on the metal base.

As a result, our tool will be more durable and trembling, but it will be easily performed with its help.

You can take a three-phase electric motor with a capacity of 2200 W, and for supporting the swinging plate on hinged connections. Due to the folding device stretches the pulley belt electric engine. The pendulum can be made based on the material that was prepared for the frame.

For comfortable work with wood diameter sawing, 420 mm should be 420 mm, and the number spindle speed per minute - from 2800. As you can see, high-quality ending can not only buy, but also to collect with their own hands.

Benefits of homemade tracing saws

Homemade Fantasy Tools have a number of such benefits:

Disadvantages of homemade instruments

Of course, along with the advantages of models homemade assembly, I. a number of flaws Pyl collected by hand, compared with factory analogues:

• not all design details have good qualitySo there will be no guarantee that the tool will last during one or another time. Manufacturers always provide the Buyer information about the warranty service life of the product, which, most often, is about three years;
• bad performance compared to factory counterparts. Of course, it is extremely difficult on the basis of girlish materials with your own hands to assemble a high quality and high power tool. Accessories should be selected as accurately as possible;
• not every wizard speaks well information on electric motors and other mechanical devices. If the choice is incorrectly, the tool will have to often reflect, and this can turn into financial investments exceeding the cost of the factory saw;
• even if the factory model will have with self-made identical specifications, it will be more functional. For example, if you can only perform rectangular cuts with the help of a homemade, then using the factory saw, you can handle boards at an angle of 45 degrees;
• safety application. Rarely self-made model Fitting is equipped with protective covers, sometimes parts have a number of minor defects that can cause injuries when working with a tool. Factory tools are used more secure.

Personal Plate Selection Rules

Of course, if you have experience, and you are not ready to invest big money into the purchase tool, you can do it with your own hands. And if you decide to purchase a model from the manufacturer, then when buying, be sure to consider the followingSo that you do not stay disappointed.

For transverse sawing at a different angle of wooden blanks, when accurate docking of several elements is needed, a special tool is applied. Furious saw with her own hands is made on the basis of the existing equipment - from the hand circular, the grinder. And when installing the discs of a certain type, homemade design It can be used to cut a lightweight metal-plastic profile, pipes, which will expand its scope.

Manufacturing tools made of manual circular saw

The design is simple and available for making at home. The case of the sawing machine is assembled from a tree or metal. From the sheets of plywood (chipboard), the base is built to which the vertical rack is installed, pre-cutting holes in it for fastening the circular. The mechanism of pendulum type is performed from the board and fixed on the support with a long bolt.

Prepare a corner or metal rod, it is screwed on top of the pendulum, trying to feel the end. Take a spring. It is fixed with one side for the back of the corner, and the other for the vertical rack. The tension is selected by an experimental path, but it should be enough for free retention on the weight of the manual disk saw.

Disconnecting the handle from the tool, it is fixed on the pendulum in the prepared hole. Cables are placed in the grooves provided for this and connect the voltage. In the tabletop, a small slot is made and the side stops are fixed to it at right angles. If they are swivel if they are swivel, it will be possible to cut the blanks at a given angle. Saw from the circular was collected, it remains to try it out in action. Using affordable drawings, easy to do any, even a more complex tool .

Homemade workbench - basis for comfortable work

For convenience, it is necessary to make a tracing machine. Preferably mobile design, if you have to move to another place or directly on construction site. Therefore, the bed is placed in collapsible, for which the attachment of the table tops to the legs are carried out on the self-tapping screw.

For the manufacture of the workbench, it is necessary to do the following operations:

• Prepare the upper frame. It is collected from wooden bar 40x40 sizes. Legs made from similar material, screwed by self-stakes and for their greater stability, the struts are installed. Or the connection site is strengthened with metal corners.
• A table top is made from the boards. Its width must be 10 cm longer than the length of the end saw, and the length is equal to the width multiplied by 3.
• Taking plywood sheets (chipboard, MDF) prepare and fix improvised tables, trying to arrange their surface on the same level with a rotary mechanism.
• Install equipment for trimming ends.

Since at home it is difficult to make a turning device with a qualitatively, then it is taken ready.

Such a trimming on the tree will be in demand in its workshop or when conducting different construction workin which you can not do without woodworking.

If you need to make a machine with a stretch, then for this take the shock absorbers of the front racks of the car. It is preferable to passenger, because they are too massive from the truck. You can buy them at any point disassembly. Before installing shock absorbers, to facilitate the stroke of the rod, the oil is drained and the "air" holes are done in the case.

Homemade saw from a corner car

Face saw from the Bulgarian is one of the common models. The advantage of this design is that the USM can be removed and, replacing the disk, to use for a direct purpose - for cutting for metal. SAMI simple scheme Allows you to cut the boards at an angle of 90 degrees.

Production procedure Next:

• First make a supporting bed from metal sheetframed by corner. It is welded to it (screwed by bolts) vertical rack from a metal profile.
• By cutting pipe, the brackets for fastening the grinder are fixed, which is wrapped with a casing made of any girlfriend. The main condition is a reliable fixation of grinders.
• Pipe attached to the rack bolted compound. For retention in a vertical position, limiters or a self-sample device are installed.
• Poping the Bulgarian, in the bed, they switched to the entire diameter of the disk so that the blanks turned out complete.
• Side focus to change the positions of the workpieces make the swivel. Facilitate the choice of the desired angle will allow making markup in degrees.

Assemble self-tracing saw from circular, Bulgarians, forces, every homemade craftsman. At the same time, in the process of implementing the proposed ideas, great prospects are opening for creative potential for improving the existing design.