In the household of private householding, a milling machine is always useful. Equipment is indispensable in the manufacture of various wooden products - From window frames to various small crafts. The milling machine is a reference table and the mill itself. If the owner already has a hand mill, you can make a milling table with your own hands.

The table is the main base of the machine. Cutters - its working bodies. With these parts, with the processing of blanks from wood, many operations perform. On the machine in the wood make longitudinal grooves, canals, vertical recesses, oval sites and much more. The table is necessary to accurately place the cutters - both in the horizontal and vertical direction.

Construction of milling table

The machine desktop must meet the following requirements:

• Standard height working surface ranges from 800 to 900 mm. The height of the table can be different - at the request of the master of the workshop.
• The surface of the table should provide unhindered sliding Wooden blank.
• The mill must be equipped with an elevator that will easily move the mill vertically.
• IN work zone You need to install suction chips and dust.
• The mounting plate should provide reliable fastening Mill. The thickness of the plate should allow the cutting organ maximize the cutting organ.
• The clamping items should be such that the employee's hands cannot accidentally get under the mill.
• The machine must be stable, and at the same time allow you to easily move the machine to the right place.

Making beds and countertops

Under the conditions of the home workshop, inexpensive subsidized materials are often used to manufacture the support part of the machine. To do this, take pieces of MDF, construction plywood, metal corner, hardware (bolts, screws, washers and nuts) and so on.

Stanina

Reference design for the machine make from wooden bar Or welded metal products. Some masters fit under the face old table or workbench. The most important thing in the device is a resistance. During the operation of the mill, various loads of vibration character may occur.

If a old furniture Overlated, it is worth installing an additional fastener. To do this, use a metal corner, which is fixed in doubtful construction sites through drilled holes with screws.

The most reliable construction will be a steel corner of 40 × 40 mm. For this you need welding machine And the experience of handling him.

Table top

The organization of the desktop can be "high" in the video of the work of milling machines published on the Internet. In the manufacture of countertops, it is necessary to follow the requirements that ensure the easy movement of the wooden billet and cutting organ cutter, as well as the reliable fixation of the part being processed relative to the cutter.

Machine assembly option with your own hands

On both side ends of the table, an aluminum profile of the T-shaped section for fastening and free movement is installed parallel stop in the form of a plank. Plank on the sides is equipped with aluminum fasteners, which are part of the grooves of the side profiles.

The bar make a rectangular cutout under the cut of the cutter. The guide profile is fixed on the details, which move vertical and angular clamps. Prints fix the passage of wooden billet through the milling zone.

A parallel groove is cut in the tabletop - to move the slider of the corner stop. On one of the supports under the tabletop, the switches are installed with the emergency stop button.

The working platform is often made from MDF and construction plywood. The surface of such material is rapidly wears. More reliable table top - made of textolite. The textolite surface has a high wear resistance and a low coefficient of friction.

The ideal option for the table top can be steel sheet or aluminum alloy plane. So, the playground should have technological grooves and holes, make it yourself such a detail will be quite difficult, and sometimes it is impossible. The output can be found in the use of the details of the old equipment.

Plate for milling

In the center of the countertop cut out the opening to install the working plate. The plate is better made of the same textolite. In the plate do round hole. Under the hole make round inserts. Combining inserts, pick the passage hole in diameter for the desired cutter.

Ring inserts, like the stove itself, must be in the same level with the entire surface of the desktop. Rings provide tight entry of the cutter into the working area.



Mill

The power plant in its functionality acts as an ordinary drill. The cartridge of the milling is clamping the axis of the cutter and tells it the rotational movement. The unit is attached to the bottom to the work plate. When designing the table, it is necessary to take into account the save space to place the device under the tabletop.

As a milling mill, adapts the compact motor. Make homemade power tools experienced Master. In some cases, an electric drill is used. To get rid of such a problem, get ready-made hand mill. In the trading network, buyers offer a wide range of manual power tools of this type.

Manual frezer different manufacturers It has about the same set of options and dimensions. The tool is mainly designed to handle wooden blanks.

The milling machine allows an employee to control the processing process with two hands, and when working with a hand tool, hands are engaged with the holding of the aggregate itself. Favorable hand milling in the homemade machine design.

Mounting plate

The polymer sole of the milling is removed and cut the mounting plate on its involution. Mounting plate made from metal sheet, no more than 6 mm thick. In the workplace, the mounting holes are drilled along the fastening screws of the milling plate through the mounting plate.

The holes make on the side of the working surface with sweating so that the screws do not protrude above the plane of the table.

Elevator

Elevator - a device for moving something vertically. In this case, this concerns the milling unit. The hand mill is equipped with an elevator. The problem of installing the elevator becomes relevant when used as a power installation of self-made devices.

You can purchase a ready-made elevator of factory manufacture. Many options for the manufacture of homemade lifting devices are published on the Internet. The main task of the lift is the solution to accurate fixation of the cutter vertical. The protrusion of the cone cutting surface of the cutter determines the depth and width of the wood sample in the workpiece.

One of the most popular embodiments of the self-made elevator is the movement moving on a vertical metal rod with thread.



Scheme of homemade lift mill

Under the table, the shelf is installed, into which the rod is inserted with a flanged nut. The flywheel is installed above the rod. Rotating it, achieve the desired height of the cutter over the surface of the desktop.

Rotary milling table

The rotary model of the machine is a complex structure that provides the slope of the wooden billet relative to the mill. Thanks to this feature of the machine, wooden blanks make complex form. At home, such tables are almost impossible to collect.



Safety when working on a homemade machine

For safe work Milling Machine, follows several safety regulations:

1. Metal bed must be mandatory grounded.
2. The machine is installed in a dry ventilated room.
3. If the machine is made entirely of wood, the milling case itself grounds.

Conclusion

The milling table, made by their own hands save the master of the master of the workshop. The homemade design takes into account all the individual needs of the machine owner, the more profitable differs from the already ready-made options.

Working a manual milling on a special table is more convenient and more efficient. Therefore, the tool holders are sooner or later think about buying a table or manufacturer.

The homemade design has a number of advantages that you will learn next.

Purpose of milling table

example of homemade milling table

Mill is one of the main tools for woodworking. With it, you can:

• cut spike mount;
• choose a groove or groove;
• swipe the edges.

Some processes are inconvenient to make a hand tool, because it is necessary to simultaneously hold the workpiece and cutter. The table is a reliable support and fasteners for manual millingwhere you can perform accurate and high-quality products that are not inferior to the factory. Make a stand on ready-made drawings is easy.

Benefits of the homemade table for manual milling

• Compliance with the price and quality of finished devices is usually unsatisfactory. Before the buyer is a choice: a cheap coating Chinese workbench or branded product at a fabulous price.
• Dimensions homemade design will be optimal for a domestic workshop.
• The functionality of the milling table and the number of additional devices depend only on the wishes of the wizard.
• The homemade design is easy to finalize and improve.

Features of self-made design

The type of table is the first, with which it is necessary to decide on the drawings and the manufacture of your own hands. The choice is made between three options:

• stationary: if the work is performed in the workshop and its area allows - this is the strongest and reliable look of the stand. Once the settings are not changed for a long time. To move on the workshop, attach wheels;
• desktop: convenient for away and one-time work. A small table will fit in the storage room or on the shelf;
• aggregate: attached on the side to the workbench or joinery.

Fastener fasteners. The most convenient is the use of the mounting plate installed in the worktop. The tool is attached to the record from the bottom and it is easy to remove to replace or repair the cutter. Make your own hands the mounting plate can be made of a small piece of sheet steel.

Materials. Many comfortable and functional self-containers are performed from cropping and waste: plywood, boards, timber, chipboard. You can take a thick fane or chipboard as a material for the countertops, many choose MDF. It is especially convenient to laminated - the surface is smooth, it is easily sliding the blanks. Good for tabletop thick plastic, aluminum leaf.

From what material did not work as a tabletop, it should not be fed while working! If the surface of the table is large, consider the additional ribs in the drawing.

Small table for milling

If the master enjoys a manual millingly, a compact table is suitable for him, which is hardly fixed on the workbench. It is made with side focus and exit for connecting the vacuum cleaner.

Materials necessary for work:

• plywood №21;
• pVA glue;
• bar 50x50;
• threaded pins - 2 pcs;
• nut-lamb - 2 pcs.;
• screws.

Instruments:

• hacksaw;
• a hammer;
• screwdriver;
• drill;
• chisel;
• clamps.

Proceedings:

1. Table box make with your own hands from plywood or bar. With plywood, it will be necessary to tinker: it glues in two layers for the fortress: the cut parts are labeled the PVA and fasten the clamps to complete drying. You need to prepare 4 such blanks.
2. In one of the basebrows, drink the grooves for fasteners to the workbench. There must be two.
3. Cut the square from plywood in the size of the future tabletop. We note the locations of fixtures and the outlet of the cutter.
4. Drill drill holes, zenkou holes for screws to hide heads.
5. On the screws with their own hands we collect the design of the box.
6. Make a fastening for the side stop: these are two pin with a carvings that the lamb nuts will be cooked.
7. Let's make a side stop: two plywood rectangles that will be fastened with screws and a pair of rigidity ribs. Drills and cench holes for screws, drill circles under the mill and grooves for climbing.
8. We make a small box for connecting the vacuum cleaner, insert the nozzle into it and attach to the slope.
9. Now on the lambs with their own hands, it is pressed to the tabletop and you can start milling.

Stationer Stationer Table

Such a milling table will not give way to factory models. To make it with your own hands, materials are necessary:

• plywood;
• dSP trimming;
• bar 5x5 cm;
• fasteners (self-tapping screws, bolts, loops);
• metal profile;
• jack;
• aluminum guides;
• plate of steel 6 mm;
• the carriage from the saw (guide).

Feed everything you need, proceed to the assembly of the table with your own hands. First we make the basis of the design of cutting boards, chipboard and plywood. Stand need to be made tough, so cut out additional struts from plywood. In the right sidewall, we make a hole for the switchboard toggle, it connects with the mill.

1. Tabletop manufacture from chipboard, it is installed on one side on the loop and additionally relies on two racks, between which the manual milling mill will be fixed. Racks drink from plywood, attaching to the tabletop corners on the screws.
2. We make an stop carriage for moving the part along the working surface. To do this, we cut the groove for metal guides and install them. The carriage will serve as a guide, removed from the broken saw.
3. From the chipboard we collect longitudinal focus so that you can put the gaps around the instrument, the stop must be mobile. Therefore, on top of the stop we supply the groove perpendicular to each other and attach the design to the table surface. In the center we do a shallow recess to remove sawdust.
4. We collect boxes for connecting the vacuum cleaner, attach it behind the stop.
5. We prepare the platform for placing the workpieces: choose upper layer Chipboard equal to the thickness of the steel plate. We screw the plate on the screws. Holes for screws with zenku, so that the heads do not perform. The plate should lie flush with the surface of the table, otherwise it will work uncomfortable. A milling mill will be attached to it.
6. Manual milling mill attach to bolts from the bottom of the steel plate.
7. The elevator for the manual milling is made from the jack (automotive), which makes it possible to accurately change the height of the working mill. We dismantle the grinders handles and replace them with aluminum guides, which are fixed on the jack. The table is made and ready to use.

Using a milling table can be performed professional processing Tree. Compounds, profiling ends, door and window Rama, Plinths, photo frames and paintings are made on the table carefully and comfortable. The table of factory manufacture can fly into a pretty penny with questionable quality. Why not make it yourself? Moreover, the design is not at all difficult, then the drawings will be dismantled in detail.

Main parts milling table

Variants of milling tables set. As a rule, the masters create unique drawings Under your needs. But the basis of the design is the same regardless of the size of the machine. Here is a table of 90 x 48 x 30 cm, a tabletop and support from plywood №27, the legs of the workbench are welded from the steel corner.

The main elements of the table for a manual milling mill, from the quality and design of which will depend on the convenience of work and functionality.

Type of table

First, you must decide on the type of the future machine:

• stationary;
• portable;
• aggregate.

If work is planned on the road, a small figurative design is suitable. With constant work in the workshop, a reliable and powerful stationary table will be convenient. It can be installed on the wheels and move around the room. And for a small workshop, an aggregate option is good, it is an extension of the tabletop of the saw machine or its swivel version.

Cover material

The most practical countertops from the chipboard of a thin plastic or MDF with a melamine layer are most practical. Such a material is very easily cutting with an electric bike, and it will last long.

Pressed countertops are not suitable for working in rawrooms and on the street! So that they do not swollen, all edges will have to carefully process and compact.

Very good homemade countertops from plastic sheets. They are smooth, smooth, easily processed. Such a machine can be used in any conditions.

Metal countertops are more difficult to make, they are heavy. And aluminum sheets must be placed further - cover the layer that prevents parts contamination.

Groove for the stop

Typically, the milling table is used for the processing of longitudinal edges. To handle transverse ends, when creating homemade machine It is necessary to provide a movable emphasis that moves to the groove. The built-in groove is used for fastening presses.

Fixation of the mill

There are two options for attaching a manual milling room to the table:

• directly to the bottom surface of the table top;
• to the removable mounting area.

Making the milling table with their own hands, more often use the first way as simpler. But the equipment of the mounting plate has a number of advantages in operation:

• it is released to 1 cm of the detail processing depth;
• the mill is easier to remove for replacement of cutters.

Therefore, we recommend tinkering a little longer and equip the mounting plate. It should be cleaned with the surface of the table top, otherwise the billet will touch the protrusions. Even more convenience provides a lift for the cutter, the design of which will be discussed in detail below.

Longitian emphasis

It serves as a guide for the part, so it must be smooth. You can make a stop with T-groove, which inserts down the clamping devices and other devices that make it easier.

Homemade table

The most primitive drawing homemade table For a milling mill - this is a tabletop from MDF, in which a hole for passing cutters has been done and the guide line is attached - exactly a rowed board. Such a countertop can be placed between two workbenches or installed on its own legs. Its advantages in the simplest and fast manufactured design. Perform serious woodworking such a device is unlikely to allow. Consider more functional options, Including the swivel.

Little milling table

Desktop model for manual milling driver, which can be done in a few evenings. The design is light and mobile, placed on the shelf, takes up little space, and its drawings are simple.

• The working surface and side racks are made of thick laminated plywood №15. The size of the tabletop is 40 x 60 cm, the height without an angular stop is 35 cm, the height of the stop is 10 cm. Three grooves are selected on the surface of the desktop. There are different auxiliary devices and move along the table top.
• In order for the design to be stable, the legs are performed from chipboard or MDF №22. The legs are placed with a small indent, leaving a few space for fastening patterns, clamps with clamps.
• To cover the mechanism, the front panel from plywood or chipboard is installed below.
• For lateral stops, the grooves are provided for which it moves. Stops B. right place With bolts with lamb nuts. The stop can be dismantled and install any convenient device on the released place.
• The pipe is connected to the pulp, in the abundance of released during operation. The chips of the milling and tables through plastic corrugations from sewage siphones is combined with a splitter for water supply. The hose from the household vacuum cleaner is attached to it on the clamp. It turns out very effective system Removal of chips, it practically does not fly around the room.
• Since the machine is designed for a manual milling machine, a special switching tolever is not required.
• The emphasis consists of two parts that approach or move away depending on the diameter of the worker. For fastening the sash is provided by nut-lamb. The proposed model is good because the tool is easily removed from the bed to replace the cutters.
• The mounting area for the milling is performed from a textolite or plexiglass. The plastic platform from the milling bundle is pre-dismantled. The excavation for the mounting platform is chosen by the mill, and the opening of the electric bissor is renewed. When the hole is ready, the plexiglass is adjusted under its dimensions and shape. It should be tight and without protrusions to fit into the window.

You can make several mounting sites of the same size with holes for various variations.

This option is convenient for small hand tools. If the stationary table is made under the big milling mill, the plug-in rings are attached to the same mounting platform under various cutters.

To make the workpiece moved smoothly, movement stoppers are installed on lateral focus. Also on the side emphasis are attached fit, which hold the item near the cutter during operation. Additional convenience is created by Salazks for which the workpiece moves at right angles. And to make work safe, pushers are manufactured.

The table is ready for use, its disadvantage in the absence of adjustment of the processing depth. This is done manually, by pressing the tool. From the first time "hit" is impossible to the right depth. Therefore, we recommend equipping the table with an elevator.

In the bed it is necessary to make a hole where the adjusting bolt with a lady nut is inserted. The depth of milling is smoothly changed by twisting the lamb.

Some craftsmen fit under the elevator for a powerful milling mill car jacks. The device is attached under the milling mill, a hole is done in the side wall to output the jack handle outward. The jack handle can be bent under the desired angle, when the milling is rotated, smoothly with a step of 2 mm moves up and down.

Another model of the self-made milling table for a milling mill in a video:

Examples of constructions of milling tables and their drawings

Design 1.

At the time of buying milling machine It is not always possible to determine the exact tasks and the amount of work performed for it. So the master thinking about buying, trying to find universal option, combine accuracy in the processing on the machine and the compactness of the hand milling machine.

In this article, we will consider a compromise option - a table for a manual milling hand, drawings of this device and constructive elements attached below.

To make the milling table with your own hands, whose drawings can be easily found on the Internet, or buy ready option, It is necessary to represent at least the slightest idea of \u200b\u200btheir designs.

The working process manual cutter It consists in moving the tool on the plane of the workpiece. If the milling driver is fixed and move the workpiece, then the manual machine becomes a milling machine. He takes unatherized more spacerather than a manual or portable version and has indisient advantages Before compact models.

Poine of milling operations is preferably carried out only in a stationary position - a sample of grooves and grooves, all sorts of ways to process the edges of products and a bunch of thickening connections.

The first thing we will make in the manufacture of your own hands the table for the manual millingrer is to choose the placement location. It is necessary to understand what kind of design the table will be manufactured: aggregate, removable or stationary.

Depending on the frequency of using the milling table, its appearance is selected. If it is used rarely, then the portable option will fit. If the master works every day, then we will make a separate landing table with your own hands. The design of the portable milling machine allows you to remove the hand mill from the design, and after performing the work to mount it again.

The main elements of the milling table

Consider the option - the table for the hand mill, which is easy to make with your own hands without resorting to assistance.

A full-fledged milling machine is difficult to submit without the main elements of its design:

• stanina;
• countertop;
• mounting plate;
• longitudinal focus;
• clamping ridges.

Stanina

To assemble with your own hands the table for manual milling can be made of girlfriend (trimming of the plywood sheet, chipboard, edged board, metal corners, pipes). The bed for the machine will be thrown from the boards or use the old table, the bedside table.
It will be suitable for everything that will allow hard and steadily to respond to the vibration of the milling machine and will perform functions. carrier design Machine.

Making the face of the machine, do it yourself, the master must correctly pick up the height of himself. Only when taking into account the features of the operator (growth, length of hands and so on) the workflow will be held in comfortable conditions No harm to health.

For the work surface it is convenient to use kitchen countertop. But this option is relevant if you changed kitchen furniture And the old countertop lies without a business. Otherwise, it is easier to use Phaneur.

It is recommended a thickness for the table top from 16 mm, so the sheets of plywood 8 mm glued together, which allows to get a durable and reliable table for a manual milling. To improve slip, the surface of the table top is covered with a sheet of textolite, which will simplify the filing of the workpiece to the working body of the milling machine.

The size of the countertops directly depend on the size of the processed billets, the width of the table is changed, and the depth and thickness are unchanged. The figure shows the table top, the dimensions of which are suitable for the fulfillment of most works. Compliance with the size is not mandatory, each wizard changes them for specific conditions and requirements.

In the center of the countertops, the hole for fastening the milling machine is cut out. The dimensions of this hole are larger than the planting plate of the milling machine. The edges of the hole are folded to install the mounting plate, to which the milling mill is mounted. The depth of the fold is equal to the thickness of the mounting plate so that it is flush with the surface of the table.

For greater functionality of the machine and the possibility of processing parts different sizes The table top is selected grooves. They establishes a guide profile for a standard carriage with an emphasis that allows you to fix the longitudinal focus and the horizontal clamping comb in the required position.

The mounting plate is necessary for fastening the mill to the table. It is made from durable materials Such as: metal, plastic, textolit, plywood. For consolidation, self-tapping screws are used. For the convenience of monitoring the size of the processed part on the plate, a ruler is fixed.

The plate must be tight in his planting place On the tabletop of the machine. Its thickness does not exceed 6 mm, and this is its advantage over the fastening of the mill directly to the lower part of the table top. The small plate thickness increases the depth of milling and allows you to unhindered to dismantle the milling mill. Hole in the plate is larger than the cutter used. The cutter diameter varies from 3 mm to 76 mm, so it is recommended to use plates with replaceable rings to change the hole under the cutter.

When performing milling operations, a longitudinal stop is needed, which sends the workpiece on the table. The result of work performed with your own hands will be accurate if the stop is smooth along the length and perpendicular surface of the countertop. The emphasis may be solid and equipped moving linings that allow you to adjust the gaps around the cutter.

On the longitudinal stop there is a vertical clamping rowing, which fixes the workpiece in the vertical direction. Equipped with a nozzle, emphasis allows you to connect the vacuum cleaner hose in the immediate vicinity of the working body, which allows you to eliminate sawdust and dust from the workplace.

Longitudinal focus (front view)

Longitudinal focus (rear view)

To fix the workpiece to the working surface and the longitudinal stop, vertical and horizontal clamping ridges are installed.

The vertical comb is placed on the design of the stop. Due to the longitudinal hole in the stop wall, the comb moves in a vertical plane and can be fixed at any height by mounting elements.

The horizontal clamping stop is placed on the tabletop of the milling machine. Thanks to the longitudinal guide profile on the tabletop, the clamping rowing moves along and across the horizontal plane.

1. If the floors in the workshop are uneven, it is recommended to make with your own hands for milling table adjustable supportswith which you set up comfortable height for work.
2. For the durability of the equipment, the parts of the milling table wood are covered with a protective layer (paint, varnish).
3. Mount the protective glass on the longitudinal stop that protects the eyes from chips and dust.
4. To protect their hands while working on milling machine Use gloves.
5. Do not wear loose clothing.
6. Use manual milling machines with a rated power of more than 1100 W.
7. Install the cutter in the collet on 3/4 of the shank length.

Safety technique when working at the milling machine:

• before starting work, it is necessary to check the fastening of the stop;
• do not apply great effort during milling (too strong feed will damage the tool);
• install the mill in the collet on 3/4 of the shank length, but not close, but leaving the gap of at least 3 mm;
• using cutters big diameter, reduce the speed of rotation;
• disconnect the tool from the power grid before configuring and maintaining;
• follow the status of the cutter and do not use damaged instances.

The milling table will facilitate your work and will help increase the accuracy of processing blanks. You can buy ready, but you can make a milling table for a manual milling with your own hands, applying the skills of working with a tree. We prepared for you enough detailed step-by-step instructions on the manufacture of the table.

The essence of all the designs of the horizontal milling table is one, the idea is understandable - you need to think over it for yourself and fulfill, given your capabilities. And in the end, get a machine that allows you to make a much more careful processing of the workpiece and produce operations previously seemingly complex for manual milling.

Decide with the size of the working surface, pushing out the dimensions of the processed blanks and free space in the workshop. Start with a small one - build a simple worktop, laying up the ability to upgrade in the design. Work on it and gradually bring to mind.

Make a tabletop

The simplest table for the milling is a separate workstop, placed on joinery or between couches. The device costs a penny and is made in a few hours, but will allow to produce a significant proportion of the same operations as a multifunctional machine. It will take only MDF or birch plywood with a thickness of 19-25 mm. Better suitable Plastic-covered panel that has a smaller friction resistance, and the slab laminated on both sides is not swollen during operation.

Expand the exact right corner of the corner on the circular saw, cut the parts according to the sizes and pass the ends.

Cutting scheme: 1 - main stove; 2 - the basis of the stop; 3 - front wall of the stop; 4 - Kosyanka (4 pcs., Dimensions for 19 mm plywood); 5 - Tsarga (2 pcs.); 6 - side plan; 7 - Planck connective (4 pcs.)

Council. Before opening, measure the thickness sheet material, often different from the standard. Make amendments to the drawings, excluding problems with building construction.

Remove the plastic lining from the sole of the mill.

Spend a line in the middle of the plates and set the label by retreating 235 mm from the edge.

Place the lining so that subsequently the main milling chain regulators turned out to be closer to the edge of the table. Align a visual lining center with a marked point and take the place of drilling holes for mounting screws.

Determine the location of the center for soles with equidistant screws.

To base with asymmetrically located screws, measure the lining diameter and the distance from the outer circle to the sole cut.

Apply with a pencil risk in the middle of the beveled side, calculate the distance from it to the center:

• S \u003d D / 2 - (D - H)

Position the cut perpendicular to the middle line and mark the center of the sole.

Start the location of the mounting screws.

Remove the holes for fastening and under the milling cutting, deepening. Seam in the base and the front wall of the stop semicircular cuts.

Drink out the bends of the electrolyze. Make auxiliary frequent feeders perpendicular to the edge of the part, slightly not arguing to the markup line. Then lead the pylon a little closer to the contour line - the pieces will fall out, without preventing the movement of the canvas. Seek cutout wrapped around the pipe with a skurt.

Secure down the table tops connecting plates.

Spread all blanks and secure additionally with screws. Pick up the screws longer than regular plywood on the thickness of the plywood and install the milling plate from the bottom.

1 - side plan for fastening clamps on goats; 2 - Tsarga; 3 - divided guide holes; 4 - front wall of the stop; 5 - self-tapping screw 4.5x42; 6 - Kosyanka; 7 - Stop base

Secure the table on the goats of the clamps, fix the position of the stop clamps and proceed to work.

Make a solid base

The worktop can be installed on a small height frame, sufficient to place the mill. The portable table is stored on the rack, and it is fixed to the workbench. If you are often freserving and in the workshop there free place, Add the supporting tubes to the table top and get a full-fledged machine.

Put the housing elements according to the size of the 820 mm high, or change them so that the table top level is on a par with other equipment.

Frame details: 1 - outdoor side panel; 2 - inner panel; 3 - rear panel; 4 - base

Put the countertop back side up Install the side panels sequentially and screw them with screws, after driving the guide holes. Secure the base, shift the frame to the front side down, align straight corners and set the two rear panels.

At the end, attach wheeled supports to the bottom of the housing through roofing screws. Place the wheel mounting platforms are not closer than 20 mm from the edges.

1 - side rack; 2 - wheel support; 3 - bottom; 4 - internal rack; 5 - Rear Panel

Use free space in the couches to solve the problem of storing tools and consumables.

Cut the mounting plate

Get a larger milling cutter due to the placement of the tool on a plate with a thickness of 4-6 mm from duralumin, getinax or monolithic polycarbonate.

Cut from the leaf square with a side of 300 mm, put it on the workbench. Stick on top of the plastic soles of the milling bilateral scotch tape, putting it in the middle face up. Drill the same diameter as the fastening screws, drill holes in the plate using a plastic lining as a pattern. Remove the sole, make a crumpled or a large drill of the recess under the hats.

Screw the plate to the disconnected milling, insert the 8 mm drill to the collet. Lower the tool housing before touching the surface drill and check the cartridge, noting the center. Unscrew the plate and hide the hole with a ring saw.

Place the plate on the worktop and circle the contour. Draw and drink the neckline by entering the electric bissing drilled hole. Hang the ends with a file with a grinding eye.

Fix the clamps thin planks around the outlined circuit.

Clamp a copy mill with a bearing in the Cangga, set the depth of milling, respectively, the thickness of the mounting plate. Swipe the milling in a few passes, then add a micrometric regulator of a 0.5 mm milling and execute the final approach.

Breasure through holes Under the screws and expand them on the reverse side of the table top with a drill by 11 mm under self-locking nuts. Clean the surface and install the nuts on the epoxy glue, aligning the screwed bolts.

Pick the mounting plate under the cut, put it in place, drill the mounting holes and sprinkle with front face. Attach the item to the sole of the millingrer, insert the tool in the worktop and tighten the screws. Check that the plate is flush with the plane of the table top, if necessary - compensate for the errors with lining washers.

Improve the emphasis

For a faster and convenient setup of the machine, make a parallel side stop and add the machine with a rotary focus, helping to process the ends of narrow parts. The latter can be taken from the stationary circular saw. Cut into the surface of the plate aluminum guides with T-shaped profile. For the manufacture of cuts in the tabletop, use the mill or circular saw with a groin disk.

Lightly round the skin top corners groove. Cut the profile in size, drill the holes along the diameter of the screws, treat them with a zenkovka. Insert the details in the groove, make thin holes and tighten the secret screws.

Drive up 7 mm holes at the bottom of the stop, pick up bolts with a hex hat and plastic handwheel with nuts.

Install the guide profile in the front strip of the stop to secure the presses, auxiliary linings and protective devices.

Cut from plywood cover with a hole in the center, secure it on the shocks located near the cutout of the longitudinal stop. Connect the transition fitting and connect the vacuum cleaner when working on the milling table.

Add a safety shield to the slope, made from plywood trimming and plexiglass strips.

To perform oblong cutouts, drill 7 mm holes at the specified points, connect them with tangents and make feeds with a jig.

Make homemade fittings and fixtures required for milling small elements.

Climate comb can be made of maple wood, choosing a plot with a straight line of fibers. Scrolls between crests perform on a circular machine:

1. Set the height of the cut 50 mm.
2. Stop the width of the cut in 2 mm.
3. Make propyl.
4. Take the billet back with a manual pusher.
5. Turn over the board 180 °, cutting on the other side.
6. Slide the focus on 5 mm, repeat operation.
7. Move the focus again and make the cuts across the workpiece.

Fix the fittings on the guide with bolts and nut-las.

1 - stopper; 2 - clamping comb; 3 - protective shield; 4 - aluminum guide; 5 - Pipe for a vacuum cleaner

Collect the surfaces of the details, especially in places where processed blanks will be undergoing in the process of milling. Clean the machine from dust and cover with oil.

1 — drawer for cutters; 2 - Trapezoid groove for stop

Let's summarize the project

We needed materials:

1. Plywood 19x1525x1525 mm - 2 sheets.
2. Plastic 4x30x30 mm.
3. Several dozen screws.
4. Aluminum guides - 2.3 m.
5. Wheel support with brake - 4 pcs.
6. Glue joiner and epoxy.
7. M6 bolts with nuts.

It was useful for the ability to hurry and think through every step, accurately place and cut blanks, or a desire to learn this. The result was a good milling table for small money. In the future, it is worth thinking about equipping the machine with a switch and a mechanism for adjusting the height of milling.