The saw is an assembly tool that is used for cutting wood, various metals and other materials exposed to exposure.

Tapes use B. repair work for cutting, patterns and cutting different materials.

How to make a ribbon saw at home?

First you need to analyze which material will expose to the saw, as well as the quality of the instrument that will be used in construction. At the very beginning it is worth checking the severity of the saw, its position in hand and slip by material.

In order to make a ribbon duty at home, you need to highlight all types of band saws:

• metal saw
• wooden saw
• mini wooden saw

The metal saw was made on the basis of alloys of various metals, steel, cast iron, copper and aluminum with tin are the most common ones. In order to choose the material, use the rules:

• Materials must be durable for construction workand also they should be processed different methodsnecessary to create different shapes. (To do this, use gas or electrical welding for cutting, flexion and other actions).
• The material and the seams connecting it must necessarily be durable and resistant to action.
• Mandatory is the use of inexpensive and non-deficiencies.

Now you need to consider metals for creating tape saws and its types. Steel tools It is customary to divide into two categories:

• construction steel used in general construction
• special steel with special properties, such as: acid-resistant properties, ferry-resistant properties

Universal steels do not exist. Steel can be resistant to corrosion, but not resistant to other factors.

Moreover:

• Cast iron is used by lowing large or small details. From cast iron you can cast a metal base ribbon saw, with the subsequent sharpening of the teeth, as well as the tenderloin of teeth.
• Copper and its alloys are used in construction and repair, because it has high corrosion resistance.
• Aluminum is produced in the form of sheets that can be easily changed into the tape saw and put in the lower part of the teeth. But the main disadvantage of aluminum sheets is low strength when cutting solid wood or light metal.
• Tin is used, as it is resistant to organic acids. It is more used as coating steel or cast iron, against acids.

As described above, the metal diversity of tape saws is described, you can make a small conclusion about its production at home. It is advisable to use more durable metal saws so as not to break when cutting solid materials. Aluminum ribbon saws can be used when cutting, but carefully!

To make a ribbon saw with your own hands, you need to purchase a sheet of aluminum (for example), cut down the desired length and welding at the bottom of the teeth, with a certain step, for example 5 centimeters, and cut through the same distance. This is one of the ways of making a conventional belt saw at home.

Mini aluminum sawmills are used to cut the transverse, longitudinal and circular cross section.

Production of sawdwood

To make the foundation, that is, the frame for the future saw, it is necessary to make a drawing on a metal sheet, in which an indent of the subsequent teeth from the previous one will be shown. In order for the teeth to get smooth, you need to bend each part of the prong distance in the direction of the subsequent teeth.

Thus, it will remain only to cut through with more durable metal knives these holes, and it will turn out to be smooth teeth. In this way, you can make a ribbon and mini-ribbon saw with your own hands at home.

Upper pulley and blocks

First you need to figure out what is a pulley? Pulley is a wheel that pulls the belt in a circle. It is such an action that only the belt is moving, and not a pulley.

The main task is to assemble the "car" for the manufacture of a ribbon saw with your own hands, to build upper and lower pulleys with blocks and belts. Block is a frame that will keep the wheels, or pulleys. It is necessary to take into account the fact that the block can be freely and without interference to rotate and help move pulleys.

To do this, hold:

• first drawing and understand the essence of the machine's work
• then you need to attach wheels that can be made of wood, or metal
• then the holes are done in the pulleys to which the block will be attached together with the frame.

Production of wheels or pulleys

Pulleys are there of different typesFor one action or for many actions at the same time. Most often, they are recommended to produce from cast iron or steel, but in modern times you can find wooden, and even plastic.

If the option is only at home, then use various electrical machines on the hatchet and cutting medium metal parts.

Table for sawing

The location of the pipeline should be several times the most ribbon saw, because parts for cutting can be more tool. To do this, it is necessary to find a room in advance in which work will be carried out, and install the device along with a saw at the same level. At the same time, the pulleys must go beyond the table. The table must be processed from pests, pollution and various substances.

The table should not interfere with a working person during cutting with its dimensions. Most often it is made of pine or oak, but often can use beech and other species that have high strength. It is necessary to use a tree that will resist pests, acids and high loads from pipelines.

Configuring a ribbon saw

To set up a homemade belt saw, you should spend somewhat idle strokes on unnecessary material to make sure that the machine work is correct.

It is necessary to stretch the belts on the pulleys so that they are in a dense and stretched state. Make sure that the block is installed correctly on the table surface. Check if the table is not worse and will not break at high loads on it.

Observing everything technical requirements, You can be confident in the correctness of the tape sawing with your own hands at home.

Pilots for belts and other saws

The saw blade is the basis for a homemade saw. Such canvas are most often ordered in special plants for the production of metal canvases for various actions.

The cheapest is used aluminum canvas, but they have less density and stability. But, if you add some auxiliary substance to aluminum, then you can get a more steady alloy. This needs to be addressed to the manufacturer.

It is best to use aluminum alloys with zinc or iron, since their corrosion is not poisonous.

Ribbon saw do it yourself - on video:

Ribbon saws are a powerful, reliable tool used in construction for cutting various materials. So that there are no problems during operation, it is necessary to carefully approach the choice of equipment, take into account specifications. First of all, it is necessary to find out why one or another type of saw is intended for, familiar with the parameters of the teeth, the size of the canvas, the quality of sharpening the cutting element.

Types of ribbon saws

The ribbon tool can process:

• a rock,
• wood,
• metal,
• synthetic material.

For solid materials, it is recommended to use equipment reinforced with heavy-duty alloys: the cutting tape will not rush, spoil the processed part. Before purchase, the front of the work is determined, which are planned to be performed using the installation.

With a large amount of work, a powerful, hardy saw, capable of withstanding increased loads. Its cost will be high. For a single procedure, rare use is suitable for cheaper equipment, with standard strength characteristics.

Size saw

Width, length is selected according to similar machine parameters. Recommendations for the selection of components are in the instructions for the aggregate.

Additional Tips:

• Wide ribbon saws are characterized by a more smooth sawing, they are often used for longitudinal cutting.
• The thinner the processed billet, the higher the probability of its damage to the thick saw.
• When implementing a figured and contour cutting, the width of the cutting element should allow processing the product at a given angle. We produce this type of tool width of 14-88 mm. For standard works suitable the average parameter - 35-40 mm.

Step teeth

The distance between the pool segments of the saw correlates with the response part of the unit.

• Thin sheet Material Fold with a saw with a large uniform step of teeth.
• A frequent step is suitable for working with large canvas.
• Variable teeth are designed for cutting natural and synthetic materials With a soft structure. The cutting speed increases, as the saw is not clogged.

The quality of the cutting depends on the wiring of the teeth, the level of vibration in the process of operation, the wear resistance of the main element. The canvas can have a different profile:

• Wavy. Used for small billets, fine materials.
• Standard. It is distinguished by the alternate location of all cutting elements, one segment is located in the center. Choose for processing volumetric blanks, contour cutting, installation on vertical type Machines.
• Variable, or group. Contains pairwise arranged teeth. The unit is more expensive: it is more durable, effective, differs by a reduced load on the cutting edge.

Special attention is paid to the quality of sharpening saw. Check how the sharp cutting segments is homogeneous steel, from which they are made, evenness of the cutting edge line.

You need to know whether the repeated steer is possible, how many cutter update cycles are provided.

Drawing of homemade belt saw: 1 - ribbon drive pulley (lower); 2 - base; 3 - saw tape; 4 - Belt Wedge A710; 5 - damper; 6 - guide; 7 - carrier bar; 8 - pulley drive tape (upper); 9 - table (plywood S20); 10 - AOL-22-2 electric motor; 11 - belt drive pulleys; 12 - Bracket (steel corner 40x40); 13 - Nut M12 (2 pcs.); 14 - Top support; 15 - adjusting screw; 16 - slider.

RibbonsOther machine: device and assembly

Tape stainless steel stained machines consist of a desktop that serves as the basis for the remaining elements, and the elements themselves. The design involves a constant circular movement of the web, based on two pulleys.

A full-fledged unit with a bed and countertop makes if there is a separate room for installation large sizes: The equipment has impressive dimensions. In other cases, a desktop manual mini-installation is made, on which one-piece logs will not be dissolved.

Stanina

Machine frame - carrier elementwhich must withstand the weight of the whole design. It is better to produce from metal profileBut the tree is also suitable. Plywood, chipboard is not usually not used, a board with a thickness of 20 mm. Glue the face according to the rules of crossing the fibers of each next layer relative to the previous. Self-reinforcement is used to enhance the frame. The design should turn out to be rigid and at the same time elastic to perform the function of the damper, the cutting jerks of the cutting canvas.

Block pulley

The upper pulley unit during vertical movement does not hold the cloth in the tension. For the manufacture of the frame requires a solid tree tree. On the inside of the frame there is wooden insertto which the wheel shaft is mounted. The tilt of the axis is adjusted by a threaded pin and mounted in wood nuts.

Vertical movement is carried out by guides fixed in the top of the bed, provided by a screw mechanism. To enhance, the adjusting nuts are complemented by washers or weld. When shaft shall include a flange, at the expense of which it will be fixed from the back.

Ship

The wheels of a thickness of about 30 mm glued into several layers of plywood circles, after that they form a hole for the bearing. So that the panel is stable, the bearing is fixed in the couphe. FROM inner The washer put on the shaft, and with its external fastener. To the tape can independently be welcomed, the wheels give a barrel shape, glue the treated surface with a cycling chamber.

By installing the bearing, it is necessary to monitor the perpendicularity of the shaft, otherwise the wheel will hit the plane during operation. As a result, the cutting canvas can slip with landing. The drive pulley is fixed to the bottom wheel.

Table top

The countertop is located on the table base, inside which the motor with a starting mechanism is placed. The table is usually made from a thick plywood sheet, it is covered with textolite from the working side.. To make it more convenient to carry out the cut at a given angle, the countertop make a swivel. Also envisage parallel emphasisFor this purpose, roller guides or profiles with clamps are used.

Adjusting saw

First provide parallel placement of wheels relative to each other. Anti-vertical displacement use fluoroplastic washers, strung on shafts. Trial system launch is performed without guides, test cut - without load. About the correctness of the saw setting indicates the smooth move of the wheels without sharp jerks, provoking the cracking of the tape.

After debugging, the block of guide tapes are mounted. It consists of two halves installed along the cutting element line.

In the video, it is shown how to independently assemble a ribbon saw.

The ribbon wood apparatus is one of the main types of equipment for the woodworking industry. At home, it can be successfully replaced by a simple electroll, but the device allows you to perform work in much larger volumes.

A small labor intensity and material intensity in the manufacture, allow you to make a ribbon-saw apparatus on a tree made with your own hands. After all, why spend extra funds for the purchase of expensive imported equipment, when you can independently assemble the device that is not inferior to the characteristics?

1 General Information

The use of a tree-sawing machine on a tree allows you to cut your own hands, without inferior to cutting with the use of jigsaw. Because of this, they are often referred to as lobschikov-type band saw. The principle of operation of such machines was proposed in the 19th century and to this day remains relevant in the field of woodworking.

Of course, modern models on the head wonder the first woodworking machines as technologically, they differ structural featuresBut the basic elements and the principle of work remained the same. The main such feature remains an annular saw, which can perform direct and curvilinear cuts.

The woodworking band saw can be carried out as high-precision cuts and perform a rough processing work. Due to such a feature, these machines are used for carpentry purposes in furniture factories and a variety of woodworking industries.

1.1 Application of a tape sawing machine

Band-saw machines are distributed in their use with most well-known building materials. First of all, it is working with a tree, as well as with plastic and foam. In the manufacture of furniture, such machines find their role in the cutting of long boards having a greater thickness, drinking separate wooden elements.

In addition to the tree, the ribbon machines are perfectly coping with the treatment and cutting metal. Possible machining work with cast iron, color and ferrous metals, stainless steel and even alloys of high-strength metals.

Line sawing machines have a lot of advantages inaccessible when using other devices:

• the ability to cut out the billets whose thickness reaches 400 millimeters;
• performing cuts of complex configurations inaccessible to other machines;
• carrying out the cuts of curvilinear type;
• work on the belt leave the minimum amount of waste in the form of dust and chips, due to the fact that the cutting of the workpiece is smooth and clean;
• the tape-saw woodworking machine takes a bit of space, and also has a slight weight, so it can be installed in the workplace without attracting special equipment;
• the noise of the saw does not cause discomfort from the machine operator and does not disturb others if the device is placed near residential buildings;
• a simple design of the device allows you to make a band saw apparatus with your own hands.

2 Main types of band sawing machines

Before purchasing a belt, it is advisable to get acquainted with his technical characteristics, as well as with the possibilities of performing the work you need. Conditionally tape sawing machines can be divided into groups by the difference in the following indicators:

• volume of products per unit of time;
• tape width in the machine;
• angle of rotation;
• the number of high-speed modes.

The separation of machines for use in domestic needs and for industrial production is carried out mainly due to the difference in the width of the tape. Tape with a width of up to 13 millimeters mainly Used for small, homemade material processing. In industry, ribbons are common from 19 millimeters wide.

Tape saws can be vertically and horizontally. These band sawmills are divided into vertical and horizontal. Vertical apparatus large size It has only a console with a working element from moving elements.

Band sawing machines are also varying by the method of filing a workpiece under the working body. Automatic machines Completed on the mass production of products that are produced serially. The supply of material is performed using the use of vice and electric motor.

Semi-automatic machines are used primarily in the procurement industry. Their main differences can be called the possibility of manipulation with the saw frame when using the automatic mode. Manual machines suggest submission of material with your own hands And used primarily in domestic household production.

Among others it is worth highlighting the woodworking belt-saw machine MP9-1668-006. Produced in Belorussi, Piloram MP9-1668-006 allows you to handle parts with a width of 80 to 400 millimeters and a length of 1200 to 8,200 millimeters. MP9-1668-006 machine has a power of 7.5 kW and works under voltage in 380V. The frequency of rotation of the web reaches 33 m / s.

2.1 RibbonsOther machine on wood and metal JET (video)

2.2 Construction features

Before purchasing, or, especially, the manufacture of the machine with your own hands, it is necessary to study in detail the device of the device of this model, in order to have a complete picture of the design and the capabilities of the aggregate.

The main elements of each machine are:

• saw;
• electrical engine;
• working platform;
• C-shaped bed;
• upper and lower pulleys;
• guide elements;
• fencing dampers.

In case of unforeseen situations, brake mechanisms are engaged, which instantly stop the operation of the saw. With a possible break of the tape, the safety of production is guaranteed by the locks that will stop it. Installation is possible additional element, which can adjust the width of the proposed cutting line.

2.3 Machine Operation Principle

Instructions for working with the machine involves several mandatory stages working on the principle of the mechanism ribbon Machine. At first, the wooden billet is properly fixed in order to avoid the desktop vibrating. This affects the convenience of work with the machine and directly on production volumes.

Then there is cutting blanks on the guide line, or mobile stop can be used. Figured cut It is clearly performed on the contour of the applied markup, as well as using special devices that provide the billets.

Band saws on wood can be used for curvilinear and straight cuts, as well as figured and tree cuts at an angle of 45 degrees.

If it is used in automatic mode, the feed removable device makes it easier to work significantly. The automatic feeder is a bracket with rollers to which the workpiece is stacked.

With it, when carrying out the necessary manipulations, sharp and cutting becomes much easier. And most importantly, it is impossible to forget that any electrical equipment is a source of potential danger, and requires the necessary precautions when working with it.

2.4 Production of a belt-saw machine with their own hands

The manufacture of a tree ribbon machine does not require special skills, but only basic representations in the processing of metal and wood.

First of all, all the required sketches of the products and its main nodes are performed. Then, with their own hands welded the frame of the desktop according to the drawing made. Classic table sizes have dimensions in 420 × 720 millimeters.

The frame must be installed on the frame. Preferably, it is made of plywood With a thickness of 20 millimeters, followed by a clash textolite. Then, to the table, you must attach the carrier bar, which can be made using channel number 8. To secure the rod, the welding of the transverse profile is used to the corner.

Next, it is necessary to make the basis for the upper and lower pulley. This can be done using the phaneer of 20 millimeters thick, covering the working surface of the pulleys sheet rubber. The working surface must necessarily have a barrel-shaped form in order to be able to hold the saw tape. Via epoxy resin The sleeve of duralumin is pasted, in which the bearing socket is pre-composed.

The lower pulley is put on the steel axis and is fixed with three screws. The axis is inserted into the box where 2 ball bearings are installed. The tonx itself is installed in the bottom zone of the bar. The second end of the axis is mounted belt drive.

Inside the table is installed engine, on which the leading pulley is attached. And the first and second pulley should be located in the same plane and connect with one belt drive.

On the upper part of the rod, the support is fixed and the control screw is fixed to it. The upper pulley is fixed on the axis where the slider is located. The resulting node is fixed on the rod and fixed by a special finge.

In the place where the canvas passes through the table, you need to install a homemade damper from a textolite, which reduces the overall vibration of the installation. Further, your own hands are made of sheet steel, protecting the working facility. At the end of the work, a switch with a wire and fork is installed. From it, the wiring is connected to the electric motor. On this, the manufacture of a ribbon machine on a tree is completed with their own hands.

Using a ribbon saws, it is possible to cut of different kind Materials having impressive volumes. The cost of this tool is very high, so it is much easier to make it yourself. On the peculiarities and stages of the manufacture of homemade belt saw, consider further.

The device of the tape saw and the principle of its operation

The ribbon saw is called a device consisting of a canvas and a cutting gear located on it mounted on the pulley surface. In the process of rotation of this element of the saw, there is a splitting of large log diameter or metal products, depending on the functional purpose tool.

On the ribbon saw price is quite high, so its independent manufacture will cost several times cheaper. Before starting work, we recommend familiarizing yourself with the device and the principle of operation of this instrument.

Depending on the teeth installed on the saw, it happens two types. The first option is a narrow saw, the teeth of the cutting mechanism of which are no more than 5 cm. Wide saws Measure the use of mechanisms with teeth more than 8 cm.

In addition, the quality and speed of the belt saw also depends on the shape of the teeth located on the cutting mechanism. The maximum height of the teeth is twenty percent of the width of the working platform. Otherwise, the canvas will not stand the load and simply break.

In addition, the speed and the quality of the saw is depends on the correct location of the teeth and the interval between them and the working platform. In case of insufficient interval, sawdust will begin to accumulate between the saw and lead to its breakdown. Therefore, the minimum width of the canvas on the tape saw is twenty-five centimeters, and minimum size The teeth are five centimeters.

Wide saws differ greater performance. In addition, in their use, there is practically no problem of scoring sawdust between the timber and the working surface. They are not prone to breakdown or appearance of cracks on the surface of the cutting mechanisms.

In order for the saw did not join in the process of work, work should be done on the divorce of the teeth. At the same time, the first tooth is located with a slope to the left, the second - to the right, and the third is directly. This order is repeated constantly. Thus, the first and second teeth perform the function of the propyl, and the third, is engaged in purifying the surface from the sawdust. In this case, each of the teeth helps to cleanse the third of the sawdust. However, the performance of data tools, somewhat lower, as each third tooth, does not participate in the process of sawing. Compared to saws in which there are high teeth, where each of them works for its intended purpose, and sawdust is removed without the participation of teeth.

In the production of tape saws, some tricks use with which it is possible to achieve high performance saw. To increase the quality of working saws with low teeth, the width of the working path increases. In this case, it is possible to raise the teeth for a large height. The teeth are exposed to a special sharpening, after which the performance of their work is one hundred percent. Sawdles are made automatically, and the teeth do not need additional wiring.

How to make a ribbon saw with your own hands

The process of manufacturing a belt saw depends on many factors, such as the engine of the device, its sizes, saw tapes and additional workpieces. To work, first of all, it will be necessary asynchronous engineIt can be purchased on the market. This option Saws, the instructions for the manufacture of which is presented below, made from virtually a tree and is characteristic:

• height 120 cm, width and depth of 90 cm;
• the wheel diameter is 40 cm;
• width and depth of the workplace - 51x47;
• the table is able to be tilted at an angle of 45 degrees;
• total weight - about 50 kg;
• billets with a maximum thickness of 26 cm;
• length of the canvas - 2.66 m.

Before starting work, it should be made of drawings of a ribbon saw. The main and very an important element This tool is a working surface, which should be made first.

For its manufacture, a tree, a sinth, 2 cm thick, take into account that the use of plywood, chipboard, furniture Shield or MDF for the manufacture of this saw element - unacceptable.

The form of the frame resembles beech C, in its upper part there is a mechanism on which the wheel is stretched, and on the bottom two legs are fixed connecting it with the base. As part of the frame present six mess and lining. In order to increase its rigidity, diagonal parts are also used. All elements can be glued together. At the same time, the stiffness of their fixation and perpendicularity of the location is carefully checked. The frame is shut-off without reason, it is mounted later, upon completion of the work on the saw. After making a frame, it grinds and is covered with varnish or paint.

The process of manufacturing a frame made of wood is as follows:

• in order to determine the form of the element, the materials for the first layer should be combined;
• in the process of gluing the subsequent layers, the shortage of clamps is compensated with the help of screws;
• the guides are installed on the finished frame, the impeller will be recorded;
• for inserts under the wheel, special grooves should be equipped;
• next is equipped with a mechanism responsible for tension of the canvases;
• in order to glue the wheel, three plywood circles are used;
• rastaching the motor pulley is carried out before its installation.

Further work on the manufacture of the ribbon saws are related to the arrangement of the fastening unit for the top-wheel. This element is located vertically and ensures the tension of the canvases. An oak profile is used to form a guide groove. The block is called a rectangular frame, inside which the movable holders and the top wheel are installed. For the manufacture of the frame, it is precisely oak, due to its strength. In order to additionally enhance the angular connections apply inserts. The bonding of the frame, the grooves divent inside it.

Rama moves in the groove smoothly and easily. In the upper part of it, a special element is mounted in the form of a bolt, which is responsible for the transportation of the frame on the canvas and for its tension. The holder uses a bar having a specific hole, a screw is installed on its surface, which adjusts the slope of the wheels. The fixation of the holder on the surface of the frame is carried out using self-tapping screws, and the additional elevators help to make it moving. Under the screw, the steel lining is mounted, providing its rigidity.

To fix the shaft on the surface of the holder, the screw is used. With the help of three plates made of oak, it is possible to achieve a spring effect on the canvas.

The next no less important stage involves working on the wheels of the ribbon saw hand. The wheel diameter is about 40 cm. MDF or plywood is used for their manufacture. The thickness of the wheels is about three centimeters. For example, using Phaneur, three circles should be made, which are further glued together.

Special attention is paid to the central part of the wheel, use the milling machine for cutting under it. A hole is drilled in the central part of the wheel, with a diameter of about 0.6 mm. At the same time, a milling circular is installed inside it. In the future, the remaining blanks are combined with each other.

Paintings when cutting circles are up to one millimeter. In the absence of experience working with a mechanical instrument, order bearings and trees for specialists from specialists or make them yourself if you have the necessary equipment.

One side of the part is distinguished by the presence of a limiter, and the second - internal thread. In order to make the flanges use plywood. In each of the four wheels, it is drilled by one hole for the seats, the diameter of the hole is 0.06 cm. The main components of the flanges are the external part, the thickness of which is 1.5 cm, bearing and interior, about one centimeter thick. The wheel diameter is slightly larger than the diameter of the shaft.

Highly an important stage is the process of drilling holes for bearings, their diameter is 5.2 cm. To work, the presence of ring saw, And for the press of bearings in the hole, use the Cyanka.

Before fixing the flanges on the surface of the wheel, the holder is installed on the lower shaft. It has a form wooden barfixed on the bottom of the frame. In each of the wheels, the technological holes are drilled in which clamps are installed. After completing the wheel, it is fixed on the shaft. Make sure the wheels are missing when it rotates. In order to fit the wheel and form the desired profile, the connection of the wheel and motor should be performed.

For these purposes, the use of a temporary plywood pulley installed on the wheel using self-tapping screws is recommended. To extract the motor pulley, you can use directly the engine, which is later connected to the temporary pulley with a belt.

The wheel must be clearly fixed, and as a resistant mechanism used wooden bar.. In order to avoid slipping the tape from the surface of the wheel, it is given a barrel form. At the same time, the SCOS is located about five degrees.

Instructions tape saw do it yourself:

1. After the manufacture of all parts, the flanges are installed on the wheel, their fixation is carried out with glue.

2. The mounting unit on the lower shaft is also the holding mechanism.

3. The edge of the wheel should not be smooth, and sheed at 4-7 degrees. This is followed by the installation process of all guides and bearings. The wheel is installed on the wheel of rubber.

4. The desktop is installed in the same plane with an inclined mechanism.

After the manufacture of two wheels, the pulley of the standard drive type is mounted. Its size and thickness depends on the belt used.

Next follows the process balancing wheels. For these purposes, the presence of bearings will be required, which will become supporting mechanisms for sawing cloths. After fixing the horizontal time axis, the wheel is installed and the level of its rotation is checked. Via special drill The recesses are done, in the lower part of the wheel outside, thus, the wheel will rotate only in a certain position. Wheel settings are completed, they are covered with varnish.

In order to protect the surface of the wheels from destruction due to friction and pressure, they can wear rubber on their surface, for example, from a children's bike. In addition, the noise level published by the saw during operation will be significantly lower.

Next follows the fixation of the wheels on the surface of the frame. Initially, the wheel is installed on top. A washer is put on the surface of the shaft, which is based on fluoroplastic. To fix the wheel, a bolt and a thick washer screwed into the end part of the shaft are used. Using an adjusting bolt, the wheel is installed in a parallel frame.

To fix the bottom wheel unit, use clamps and install the wheel located below. The ruler will help arrange the wheels in the same plane. After that, the block fixation should be fixed, on the lower shaft. Check how the wheels rotate manually, check them out again, and then start the engine. The tape should be located in the middle of the wheels, movements must be smooth and symmetrical.

If there is vibration and additional sounds, turn off the saw and check the wheel installation parallel.

Next follows saw blade Install guides. For their manufacture best use a tree. In addition, it should be made protective system as rectangular pipe From duralumin. To fix protection on the bus, use self-tapping screws. When setting a tire, observe accuracy, since the presence of distortions is unacceptable. The tire is fixed on the surface of the frame using the groove connections. When conducting markup, the canvas should be tightly tight. Next follows tire fixation.

Further actions meant manufacture working surface For tape saw, you can use chipboard with inserts from MDF. In addition, a tube must be made under the saw, the dimensions of which depend on the size of the tool itself.

Installation of electrical elements that make it possible to ensure the performance of the mechanism is made at the end. It is also possible to install the backlight working areaFor these purposes it will be necessary to have a lamp. In order to ensure the parallelism of the resistance of the saw, an eccentric was used.

Ribbon saw video:

Who works with a tree, in the workshop necessarily there various tools, It is not necessary to do without a ribbon saw. Who else does not have it, I propose to make a ribbon drink with your own hands. With such a saw, we can cut down exactly, on the contour any drawing, any workpiece, it is very convenient and indispensable in the joinery.

Tapewood Wood Tree Step-by-Step Making

I will describe the turn of work, of course, some elements need to be further refined, something with time change, but in general it happened. Let's not run down, let's all in order.

Let's start our work with the fact that we install the top wheel.

We take a sheet of plywood with a thickness of 10 mm. Cut from it three identical circles with a diameter of 30 cm and glue them between themselves, it will be the wheel. We are tightening it with a piece of rubber (I took rubber from the KAMAZ camera). In the garage there was a long pump from Vase 2109 of it, I took the carrying shaft. Over time, the fastening to the shaft I want to strengthen the metal insert.

Then we need a piece metal pipe 20 × 20 and corner, so we will make the tension mechanism and centering of the canvas. The next step has welded argon welding gear to the pump, here's the result.

From the same piece of plywood and ordinary bearings made a guide. (Perhaps with time, weld it from iron or bend from aluminum).

Below the canvas guide two crackers made of durable wood. Behind the cloth rests on the bearing. Perhaps later I change the croutons on metal.

The lead, the main wheel here is also done, as from the top.

Capacitors are more. The engine costs 1.5 kilowatta, when calculating it was supposed to be twisted with the working capacitors of 100 mk. and launched total amount ~ 200 mk. The operating speed comes out, only at 300mk.

With a filling, I quickly schitril took the food (which the frozen foods, bones cut ...) Wood is pretty good, but with a thickness of up to 4 cm (many sawdust, which are not so quickly taken out of the cut). I estimate a little, by reflection, I decided to cut every third tooth of saws. And you know, and the speed has increased, and it has become easy to cut, even a 20 cm thick.

The tape saw made by their own hands is almost ready, of course something will need to still make a solid countertop, protection, also need to come up with something to remove shavings from the work field ... The most important step is made, and over time and everything else will be.

Ribbing machine on wood video